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How much does the industry know about small e science popularization? Manufacture of charging piles for new energy vehicles

New energy vehicle charging services mainly include

Manufacture of upstream charging piles and operation of downstream charging piles

Two major parts

This issue introduces you to the upstream: charging pile manufacturing

Manufacture of charging piles

New energy vehicle charging pile refers to the equipment and devices that provide charging services for new energy electric vehicles, and are installed in public places such as public buildings, parking lots, shopping malls, operating car charging stations, and private places such as residential quarters. The power input of the charging pile is connected to the AC grid, and the power output with the charging plug is connected to the car for charging.

One

Charging pile structure

Charging piles are made up of hardware and software.

Two

Charging pile hardware

It is mainly composed of a general control unit, a display unit and a monitoring unit.

The total control unit is a key component of the hardware system, and the two-way or one-way interaction with other hardware units is the decision core of starting, running, monitoring and closing the charging pile to charge the car, and the data collected during the charging process can be transmitted to the background; the display unit is composed of LCD display, touch screen, indicator light, and buttons, which is the direct interaction object between the user and the charging pile.

The main function of the display unit is to provide charging cost information to the user and understand the user's charging needs; the monitoring unit includes analog quantity, switch volume acquisition and opening control. The analog acquisition unit obtains the data entered by the user during interaction with the display unit. Switch acquisition provides a charge amount that matches the user's charging needs based on user input data. After the user finishes charging, opening the control will guide the user to end the charging behavior.

The main function of the monitoring unit is to monitor the input and output voltage and current of the charging pile, the connection state of the charging interface and the state of the vehicle battery, so as to discover the abnormal state of charging and the vehicle battery, and protect the safety of the car and the charging pile.

How much does the industry know about small e science popularization? Manufacture of charging piles for new energy vehicles

Schematic diagram of the working principle of the charging pile

Three

Charging pile specific hardware facilities

The specific hardware of the charging pile includes charging guns, charging cabinets, wiring cabinets and other external hardware of charging piles and internal hardware such as inverters, transformers, rectifiers, filters, relays and so on. Hardware facilities usually use weather resistance, temperature resistance, good flame retardant performance, excellent insulation performance, high trace index of materials, such as ABS, PET, nylon and other plastics.

Four

Charging pile software system

The charging pile software system is composed of multiple modules, mainly divided into main control module, IC identification module, human-computer interaction module, billing module and charging module, each module interacts with information while operating separately, and jointly realizes the charging of the car and the billing function of the user.

Five

Competitive landscape

Charging modules (IGBT, inverters, transformers, rectifiers, etc.) major enterprises Crestec, Guodian NARI, Shenghong Electric;

Active filter equipment main enterprises Kelu Electronics, Siyuan Electric, Shenghong Electric;

The main enterprises of monitoring and billing equipment, Nari, State Grid, Juhua Technology;

Battery maintenance equipment (circuit breakers, fuses, etc.) the main enterprises Beiyuan Electric Appliances, Liangxin Electrical Appliances.

Among them, the charging module is the core equipment, accounting for 45%-55% of the cost of the charging pile.

How much does the industry know about small e science popularization? Manufacture of charging piles for new energy vehicles

Six

Trends

(1) High-power charging technology has become a development trend, and improving the output power of charging equipment is one of the important measures to improve the charging speed of automobiles;

Compared with exploring other charging modes and technologies, high-power charging technology is more mature, and it can directly borrow the existing charging pile construction standardization scheme. High-power charging takes a short time, which is conducive to improving the operational efficiency of charging pile operators and reducing charging time for charging pile users. The current charging standards for high-power charging lack uniformity, which restricts the development of high-power charging applications. With the completion of the unification and formulation of national standards, high-power charging is expected to accelerate the application.

(2) Interconnection of charging piles;

The interconnection of charging piles covers three levels, one is the interconnection of charging interfaces, that is, the matching of vehicle pile charging interfaces; the second is the interconnection of charging transaction settlement; and the third is the interconnection of charging service information.

How much does the industry know about small e science popularization? Manufacture of charging piles for new energy vehicles

The next phase of industry combing will introduce the "operation of charging piles" for everyone

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