The weather is cold nowadays, but in the production workshop of Xulei Textile Co., Ltd., it is warm as spring. Rows of air-jet looms are being produced at full horsepower, and a package of finished packaged fabrics is placed in the finished product area in an orderly manner, and it will be loaded and shipped after inspection.
"Like this new loom, a top nearly 5 times the original, high yield, good quality." Feng Xulei, general manager of Xulei Textile Co., Ltd., pointed to the machine running in front of him and told reporters.
It is reported that the power source of the air-jet loom is compressed air as the weft carrier, the working principle is to use air as the weft carrier, the use of high-pressure air flow will be from one end of the loom to the other end, the use of down, product quality improvement at the same time, but also more environmentally friendly. Feng Xulei said, "After the air compressor compresses the air, it can discharge about 60 degrees of hot water, and after the equipment upgrade, we use it for winter heating, sizing and so on." ”
The textile process has many processes such as cotton clearing, carding cotton, parallel strip, roving, fine yarn, winding, warp, sizing, weaving and so on. The enterprise has carried out technical transformation of the process, realizing automation, intelligence and digitalization. Feng Xulei took the reporter to see the entire process flow, the machinery and equipment are in full production, but there are not many workers on the job. In the winding workshop of the enterprise, six newly introduced automatic winding production lines have been put into production, and two workers are concentrating on observing the operation of the equipment. Winding process is the tube yarn, stranding into a tube before the preparation process, its task is from the spinning department of the tube yarn or stranding machine processing into a cylinder that meets certain requirements, for subsequent textile use. This kind of automatic winding machine can be automatically identified and collected by the machine after the completion of the cylinder processing, and the whole process is almost without manual participation, and the previous 3 or 4 people can now work only 1 person to complete.
"It not only improves production efficiency, but also reduces labor costs." Feng Xulei said, "Since the use of the networking machine, there are fewer broken passages and thin roads, and when there is a yarn defective product, the machine 'pops' and stops, and then automatically removes the defective product and reconnects it, so that the cotton knot is less, and the quality of the entire cloth surface is better." ”
Xulei Textile Co., Ltd. was established in 2008, with high-quality Xinjiang cotton and imported cotton as raw materials, with advanced spinning equipment, the existing spindle 73,400 pieces, mainly producing cotton and grey cloth, used in bedding and clothing fabrics. The company's products are mainly sold to Jiangsu, Zhejiang, Guangdong, Fujian, Shandong, Shanxi and other provinces with developed garment industries. 13 years of development, Xulei Textile Co., Ltd. from small to large, step by step, years of business results, recognized by customers, has formed a fixed customer source, become a leading textile enterprise in our region.
"In recent years, the company has also faced problems such as labor costs and product quality, with high energy consumption and low output. Since 2020, the company has invested more than 30 million yuan to gradually introduce air jet looms, automatic winding machines, sizing machines and other devices. Feng Xulei said that at present, it is mainly to replace spinning, sizing, weaving and other equipment, the next step is to realize the entire process of equipment update, continue to increase product upgrading and technological innovation, from technology to equipment, talent, management for all-round improvement.
"We have also upgraded the production workshop, installed central air conditioning, blowing fans, temperature and humidity controllable, quality is better controlled, environmental hygiene has improved, and the working environment of workers is also better." It is understood that after the cotton, spinning to weaving process are all transformed, the company's annual output of blank fabric can reach more than 40 million meters, and the output value is more than 300 million, which will achieve higher economic and social benefits.
In recent years, our district has actively guided enterprise technological innovation, and formulated new positioning and development strategies, assisted enterprises to apply for financial support, and gave full play to the technical and market advantages of various enterprises for many years, helped solve technical problems in an all-round way, continuously carried out technological innovation, and further improved the comprehensive competitiveness and market share.