Fairy Tales:
In the process of high-quality development and transformation, the manufacturing industry has released great market demand for industrial robots.
In addition, the normalization and continuation of the epidemic has made the trend of unmanned and less humanized more obvious, and has intensified the market demand for robots.
According to MIR statistics,
By the end of 2021, Astro Boy Robot has a cumulative shipment of 3,000 units/sets,
Among them, in 2021 alone, the number of units sold was 1,017 units, an increase of 31% year-on-year, and the growth coefficient doubled compared with 2020.
Parallel robot segment share reached 15.2%,
Ranked second in the industry, the first in independent brands, and the first in domestic independent brands for three consecutive years.
In the automotive industry, the development potential continues to be released, and the cumulative shipment of Astron Boy robots exceeds 100 units, and the application of industrial chain scenarios has made great progress.
Application cases
Fitted
ATOMROBOT
1
Car wheel hub plugging workstation
A high-speed parallel robot is used in the project, each with a power of 1kWh.
The hub moves at a uniform speed through the conveyor chain, visually identifies the position of the concave hole of the hub, guides the robot to grasp the plug from the specified position, tracks and places it into the concave hole, and relies on the negative pressure detection mechanism to ensure the accurate delivery of each recess, ensuring the pass rate of the product.
The average speed of robot operation is 60 / min, the accuracy ± 0.3mm, compared with manual operation, the machine effectively saves 1 person for people, helps increase production capacity by 50%, and the overall return on investment cycle is only 2 years.
02
Automotive instrument cluster snap-in workstation
In this project, two astro boy high-speed parallel robots were used, each with a power of 1kWh.
The instrument panel is rotated to the specified angle by the transfer load, the buckle is transported to a fixed position through the vibration plate, and the corresponding hole is placed by the robot fixed point, and after the single angle is all buckled, the tooling clamping dashboard rotates to the next angle, and the single process is completed.
The average speed of robot operation is 60 times / min, the accuracy ± 0.2mm, the angle ± 0.1 °, compared with manual operation, the machine effectively saves 2 people for people, helps increase production capacity by 100%, and the overall return on investment cycle is only 2 years, and the comprehensive cost performance is high.
03
Engine oil pan latch workstation
The project introduced 5 high-speed parallel robots, each with a power of 1kWh.
The automotive oil pan is transported to the bottom of the robot by conveying tooling, the latch is transported from the vibrating plate to a fixed position, and the robot grabs the latch from the fixed position and loads it into the corresponding hole of the oil pan, and the single process is completed.
The average speed of robot operation is 70 times / min, the accuracy ± 0.05mm, effectively saving 2 people, the comprehensive production capacity is increased by 50%, and the cost can be returned in 2 years.
Moving
ATOMROBOT
04
Automotive glass high-precision handling unit
The project uses 4 high-speed parallel robots to work together, with a power of 1kWh.
The automotive glass is transported to a fixed position by the roller, and after visual recognition, the robot positioning tracking and grasping, and then the position correction is carried out by the visual secondary positioning and put into the designated position, and the furnace is completed.
The average speed of robot handling is 3 pieces / second, the accuracy is ± 0.1mm, the angle ± 0.2 °, 2 people can be labored, the production capacity is increased by 100%, and the cost can be returned in 2 years.
Sorting
ATOMROBOT
05
Automotive gasket receiving workstation
The project uses 4 high-speed parallel robots with a power of 1kWh.
The gasket is transported to a fixed position by the stamping machine, the robot positioning tracking and grasping, and then by the visual secondary positioning detection and screening, the qualified material is placed in a fixed position; the unqualified material is rejected and placed in another fixed position, and the single process is completed.
The average speed of robot sorting is 100 pieces / min, the accuracy is ± 0.5mm, the angle ± 0.5 °, the effective labor of 2 people, the production capacity is increased by 100%, and the cost can be returned in 1 year, which is extremely cost-effective.
06
Auto parts are ground
The project introduced 2 sets of high-speed parallel robots with a power of 1kWh.
Auto parts are discharged by the stamping machine and transported to the visual bottom, after the visual positioning inspection, the robot tracks and grabs the detected front objects, places the conveyor belt at a fixed point, and completes the single process.
The average speed of robot sorting is 80 pieces / min, the accuracy is ± 1mm, the angle ± 1 °, 2 people are removed, the production capacity is increased by 100%, and the return cycle is 1 year.
Among the three core components, Astro Boy's full-stack self-developed controller has greatly improved its response speed, stability, ease of use and versatility in terms of software; in terms of hardware, it is preferable to import high-end servo and reducer products from abroad, and the advantages of processing performance and long-term stability are obvious.
Based on the high coordination of software and hardware and the robot ontology technology, Astro Boy Robot synchronously introduces visual recognition (2D, 3D, deep learning), advanced functions and other technologies, and realizes the integration of human-machine-object-cloud information through ontology robots and information terminals.
Enable the robot to have intelligent scene perception capabilities, so that it can automatically identify, detect incoming materials, dynamically track and grasp, and place fixed positions, so that the robot can efficiently achieve the link process according to people's wishes.
The overall assembly of the robot presents high speed and flexibility, so that the intelligent car in the process of chasing production capacity efficiency and intelligent technology experience, but also to bring more value to the production line - sorting, handling, palletizing, cartoning, spraying, loading and unloading, gluing and testing, etc., the overall operation is more accurate, more automated, more efficient, lower failure rate, so that intelligence due to strong functionality and inclusiveness and more and more temperature.
Conclusion
At present, Astro Boy Robot has initially formed a complete business chain in R&D design, controller research and development, key components, standard testing and certification, etc., which can basically meet the needs of intelligent transformation with large production and manufacturing volume.
In line with the core concept of customer-centricity, Astro Boy Robot focuses on capturing the pain points of the industry and providing solutions for customers;
At the same time, focusing on new trends such as artificial intelligence-enabled robots, software-defined robots, and robot action dexterity, Astro Boy Robot has renewed its brand and upgraded its technology, focusing on the exploration and research and development of new technologies, new products, and new applications in more scenarios, and joining hands with automobiles and even more manufacturing enterprises to set sail.
Typography: six six
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