The flywheel of digital transformation continues to turn, global environmental and health issues have become the focus of the century, and enterprises are also looking for the greatest common divisor through digitalization, that is, EHS. The park is the "main battlefield" to achieve high-quality economic development, and the EHS intelligent system of Meiyun Intelligent Digital Park broadens the boundaries of production management for manufacturing parks.
New Work Safety Law "Three Controls and Three Musts"
EHS intelligent management escorts enterprises
While China has entered the "fast lane" of digital intelligence empowerment, "industrial Internet + safe production" has also been put on the agenda. The new "Work Safety Law" has a clearer division of responsibilities for safety production, emphasizing that "the industry must be in charge of safety, the business must be in charge of safety, and the production and operation must be in charge of safety".
Some enterprises have already taken precautions, increased investment in independent research and development, touched the future form of EHS digitalization, built a safe production or EHS information management system, and explored the secret of digital intelligence for sustainable development. According to statistics, more than 50% of large and super-large enterprises have started EHS transformation.
As an important carrier of economic development, the park is the "main battlefield" for achieving high-quality economic development. How to move the threshold of EHS management forward in manufacturing parks, prevent and avoid safety accidents such as fire and explosion, environmental pollution problems and violations such as waste gas and wastewater in advance, has become a key measure for the integrated development of "green energy + advanced manufacturing" in the park and the practice of low-carbon and sustainable production.
However, the EHS field is complex and complex, and it is crucial for enterprises to reasonably plan the digital platform, but they generally face problems such as multiple data sources, difficult integration and sharing, slow system update, and difficult upgrade, resulting in inefficient management, and it is urgent to use EHS to achieve systematic, refined, digital, intelligent and traceable management.
Digital Park "One Map Operation"
All-round integrated production management
In order to strengthen the monitoring of safety production and improve the ability of comprehensive management and command, Meiyun Zhishu Digital Park Solution "One Map Operation" customized the EHS management section, deeply cultivating the core scenarios of compliance and risk control, environmental and health management, safety and personnel management in manufacturing parks through the "three major fields", and building an EHS integrated management system & digital twin management platform with one of the world's leading industrial simulation software, Meiqing Simulation, to realize fire management, risk management & special operations, environmental protection management, Intelligent monitoring and integrated management.
▶ Scenario 1: Fire management
Through the integration of multiple types of system data in the park, the fire protection resources, fire alarm, fire protection work, and fire protection intelligent data are online, and the digital twin displays all auxiliary information resources in one map, and a comprehensive fire management platform is built for one-click notification of rescue alarms, visualization of rescue scenes, "automation" of fire prevention and control, "intelligence" of fire fighting and rescue command, "systematization" of daily supervision work, and "refinement" of fire management, unified visual command from source to process management, and a new mechanism of fire emergency linkage is built to ensure potential safety hazards. early detection, early prevention, and early disposal" to effectively protect the personal and property safety of the industrial park.
▶ Scenario 2: Risk Management & Special Operations
Equipment maintenance, energy monitoring, special operations and other abnormal risk management response efficiency is low, which can easily lead to major accidents. With the help of risk analysis tools and intelligent grading, the EHS management of digital parks completes the identification and control work, strictly controls and warns of smoke concentration, on-site temperature, and high-impulse natural gas leakage monitoring equipment through risk classification, safe operation processes, lists, statistical analysis, etc., reasonably arranges the response rhythm and personnel resource intervention, achieves visual and refined risk and hidden danger management, and carries out convenient hidden danger investigation, governance and tracking through mobile terminals, so as to achieve controllable and perceptible risk management.
▶ Scenario 3: Environmental management
Under the "dual carbon" goal, enterprises are the main battlefield for energy conservation and carbon reduction. Actively responding to the national dual carbon policy, the EHS management of the digital park helps production enterprises build a "whole network monitoring" system through real-time monitoring of the operation status of pollution control and environmental protection equipment, focusing on harmful substances such as sewage, waste gas, and carbon emissions generated in industrial production, and strictly monitoring from multiple dimensions such as pollution source identification and analysis, waste management, environmental risk assessment, pollution emission monitoring, and environmental system management, timely warning and handling of abnormalities, and deeply practicing the road of sustainable development.
Midea's Weiqing Shunde factory carbon emissions
▶ Scenario 4: Intelligent monitoring
The layout of manufacturing factories/parks is mostly in places such as highways, railways, oil fields, mines, etc., and the EHS management of digital parks carries out risk overview and intelligent response by building an all-round perspective and multi-dimensional indicator monitoring, and captures the responsible parties for violations such as vehicle speeding or accidents with AI speed monitoring, "one-click monitoring", not only click on the map camera to jump to the monitoring screen, but also remotely view the equipment outage status, realize automatic monitoring, judgment, alarm and push, and provide real-time data support for decision-makers. Ensure that risks are closed-loop and controllable.
Make good use of the "red and yellow cards" to supervise
Escort corporate compliance and healthy operation
Compliance management is extremely important as the bottom line of a company's operation, and the EHS management of digital parks focuses on the adaptability assessment of laws and regulations, enterprise compliance audits, hidden danger standard libraries, etc., establishes a strict and sustainable improvement of the security architecture system, and realizes the business process, online, paperless, and digital security of enterprises through GPS positioning, voice recognition, electronic signatures and other functions, and directly uses "red and yellow card" warnings for non-compliant operations, and obtains more business initiative through dynamic risk management. Improve management efficiency and compliance.
In the scenario of safety and personnel management, the EHS management of the digital park focuses on the "hard" risk factors, helps enterprises fully grasp the details of the hazards in the whole plant, realizes smart health management, and also improves the "soft" strength of risk resistance, and upgrades the safety education and training mode in the form of online training, automatic scoring, and automatic integration and generation of "one person, one file", covering scenarios such as three-level education in the factory, daily safety training, and job transfer education and training, and all-round configuration of exclusive training courses for each position, and supports animated videos. Increase the attractiveness of your course.
At present, the EHS intelligent management solution of Meiyun Intelligent Digital Park is widely used in many fields, such as ToB parts production, molds, electronics, sheet metal, spraying, welding, assembly and other industrial parks, and can flexibly adapt functional modules based on the specific needs of users to meet diversified and customized needs. Taking the application practices of global lighthouse factories such as Midea's microwave oven Shunde factory and washing machine Hefei factory as examples, 5G + AI intelligent identification + industrial Internet technology is used to create multiple core scenarios such as smart security, intelligent fire protection, and intelligent environmental protection in the park, timely and accurately analyze and predict the energy consumption data of each production line, improve work efficiency, not only reduce the workload by 70%, but also save energy and reduce consumption by 15%.
On the one hand, the change of digital intelligence has brought opportunities for exponential growth, and at the same time, the complex and changeable environment still needs to be controlled by enterprises from a 360-degree perspective to avoid business detachment from the essence of digitalization.