"High-quality development and opening-up" has become the focus of China's manufacturing industry in the next stage. First, in the process of moving from a big country to a strong country and from manufacturing to intelligent manufacturing, high quality is of key significance. Second, with the reopening of the global business environment, with the help of policies such as opening up and going global, the high quality of products and their consistency requirements have also become the focus of attention in the manufacturing industry.
At the 13th China CNC Machine Tool Exhibition (CCMT 2024) at the Shanghai New International Expo Centre (8-12 April), quality expert ZEISS will be on hand with a number of its key exhibits – including automation solutions, industrial CT, optical system inspection solutions, and ZEISS quality ecosystems for metrology customers.
ZEISS quality solutions that directly address the pain points of the industry
Aspect 1: Aerospace quality solutions for automatic inspection of duplex blades
蔡司解决方案 | ZEISS CONTURA 搭配 ZEISS CALYPSO
Value 1: The matrix measurement mode can clamp multiple pieces at one time to complete the measurement, improve the measurement efficiency, and reduce the number of repeated loading and unloading
Value 2: The Pallet Optimizer reduces the number of stylus rotations during matrix measurement and increases measurement efficiency
Value 3: Multi-blade measurement requires a lot of rotation angles, but the RDS-CAA function only needs to calibrate a few specified positions, and more than 20,000 other angles do not need to be calibrated, which can be used directly to improve programming efficiency and detection efficiency
Value 4: The automated loading and unloading system can realize the automated closed-loop measurement process without human intervention, combined with intelligent measurement and evaluation software, to meet the intelligent manufacturing needs of lights-out factories
Value 5: CALYPSO and ZEISS INSPECT Airfoil software are CAD-based no-code programming and evaluation software, which is easy to learn, has a low error rate and high programming efficiency
Value 6: The data can be uploaded to the PiWeb quality software to realize the process capability analysis function, with a high degree of visualization, which can play an excellent role in quality closed-loop control
Aspect 2: Non-destructive testing of automotive connectors
Challenge:
There are many types of automotive connectors, and their housings are mainly produced from plastic by injection molding, thus requiring various types of molds. Especially in the development of new products, the product needs to be cut and measured, and the development cycle of the mold is often more than one month, how to shorten the development cycle of the new mold?
蔡司解决方案 | ZEISS METROTOM工业CT
Value 1: Non-destructive CT with ZRE software saves customers 50% of the new mold development cycle
Value 2: Rapid full-scale non-destructive CT measurement with up to 6 times more efficiency than traditional inspection solutions
Advantage:
With METROTOM and ZEISS INSPECT Xray automation scripts, you can achieve intelligent batch and efficient measurements at the touch of a button.
Aspect 3: High-efficiency optical solutions for steam turbine blades
Challenge:
How to achieve efficient and accurate measurement of steam turbine blades has become the focus of increasing attention of many enterprises in the steam turbine industry, and efficient and accurate acquisition of the entire blade topography provides a reference for subsequent processing technology, which can further shorten the production cycle, and is also the trend of Industry 4.0.
ZEISS solutions | ZEISS ScanBox 5110 D/5130
Value 1: High-efficiency optical automation solutions
Value 2: Smaller working distances provide greater accuracy
Advantage:
With a measuring range of up to 100 x 70mm², the ScanBox 5110 D/5130 provides high-precision 3D data in the smallest details. Complete measurement of a single oversized blade in less than 5 minutes.
看点4：电芯和模组高速线边无损抽检
Challenge:
Battery cells - how to distinguish the internal and external defects of the battery cells as soon as possible, accurately, clearly and quickly, so as to avoid subsequent manufacturing waste and safety hazards?
Modules - How to meet the detection tasks of larger size and weight battery modules, and how to analyze the potential unsafe factors of battery modules?
蔡司解决方案 | ZEISS METROTOM工业CT
Value 1: Wide versatility, can detect cylindrical, pouch, square shell and other types of cells
Value 2: The detection speed is fast, which can meet the requirements of on-line, high-speed line-side sampling and other detection cycle times
Value 3: Large-format modules such as 590 can be loaded and scanned, targeting internal welding quality, gluing area, and tightness
Value 4: ZI xray + Auto-Recognize Overhang
Advantage:
METROTOM industrial CT products can meet the testing needs of many battery cell manufacturers in the market in almost all scenarios such as battery research and development, quality inspection, and failure analysis.
Aspect 5: Quality ecosystem
ZEISS solutions | ZEISS Quality Suite – a quality ecosystem for metrology customers that enables them to drive digital transformation and upgrades, and achieve operational efficiency and production efficiency
Value 1: A more agile business model
Value 2: Simpler
Value 3: A more open ecosystem
Value 4: More flexible technology compatibility
Advantage:
Simplify complex measurement applications and manage data and quality processes across platforms. It is also integrated with a variety of software, including ZEISS PiWeb quality data management system, etc
For more industrial quality solutions, such as: rapid scanning and inspection of castings and complex structural parts, automatic 3D scanning of mobile phone frames, reverse inspection and inspection of injection shells for consumer electronics & medical devices, microscopic 3D dimensions and defect observation of electronic & medical device surfaces, etc., welcome to meet ZEISS at CCMT (booth number: W3-B211).