The production process of single torsion springs
At every step of the manufacturing process, precision and accuracy are paramount. As a professional spring manufacturer, our job is not only to manufacture spring products that meet the standards, but also to provide customers with professional technology in the design and calculation of various types of springs. Today, we're going to show you how to make a single torsion spring and how we can turn a simple wire into a spring that plays a key role in a variety of machinery and equipment.
First, the selection of materials
High-quality products always come from the selection of high-quality materials. The production of our single torsion springs starts with the selection of suitable spring wire materials that have good elastic and fatigue limits, as well as sufficient corrosion resistance. Depending on the application, we carefully select the right type of material to ensure that each spring performs optimally in a given environment.
2. Winding molding
The selected material is processed by a professional spring winding machine, which requires strict control of the wire diameter, number of turns and pitch of the spring. After many tests and adjustments, we ensure that each spring coil is evenly and neatly aligned, resulting in a stable and consistent spring shape.
3. Heat treatment
Heat treatment is a key part of spring manufacturing, which can improve the performance and life of springs. We put the wound spring into a high-temperature furnace for quenching and tempering, which can not only improve the elasticity and toughness of the material, but also eliminate the internal stress and ensure the stability and durability of the spring during use.
Fourth, strengthen processing
In order to further improve the load carrying capacity and service life of the spring, we also cold-work the spring, such as compressing the ends of the spring to increase its tightness, or shot peening the spring to enhance its surface hardness. This reinforcement makes each spring more durable and durable.
5. Quality inspection
Quality is the lifeblood of an enterprise. The quality inspection of springs covers many aspects such as dimensional accuracy, elastic strength, and corrosion resistance. We use precision instruments for strict control and perform a series of rigorous environmental and durability tests. Only products that pass all inspections can be packaged and shipped to clients around the world.
6. Packaging and delivery
Eventually, the finished single-twist springs will be properly packaged to avoid damage in transit. We use protective measures to ensure the safety of each batch of products, and we deliver them to all parts of the world in a timely manner according to the needs of our customers, whether it is a far-flung foreign country or a major city in China, we can ensure that the goods arrive on time and safely.