/Lead/
Under the rush of intelligence, some enterprises still face low dynamic visualization of the production process, lagging monitoring data, and untimely response to abnormal events, which hinders the intelligent control of the whole process of the production line.
In this regard, Guangdong Zhizi launched the "Zhizi Digital Cloud Factory", which tracks and evaluates the operation status of multi-dimensional heterogeneous equipment through a real-time monitoring system, and promotes the transparent, efficient and green development of intelligent production lines.
Facing the TWh era, various lithium battery companies have joined the production capacity expansion track, driving the large-scale development of power battery production line equipment. However, as an important prerequisite for large-scale production of production lines, equipment operation management requires enterprises to improve their ability to control equipment and ensure the efficient operation of production lines.
01 Monitor instrument data and optimize system parameters
Use intelligent instruments to collect and process data from field devices, and use touch screens as the carrier to achieve one-click query of equipment historical data and online monitoring data. Through multi-dimensional monitoring data, the instantaneous flow, material weight and other parameters can be centrally managed, and real-time monitoring of production process parameters can be realized.
▲ Capacity monitoring chart of the system
02 Intelligent closed-loop control, find the optimal solution
The control system can intuitively display the basic information of the equipment, formula parameters and other steady-state data, and adjust the operating parameters of the system equipment such as powder mixing and slurry preparation according to the dynamic data such as historical maintenance records and process offset information, so as to achieve intelligent control and unified scheduling of the production line.
▲ System equipment status monitoring diagram
03 Fault management mechanism, dynamic response to abnormal events
The operation database and fault characteristic database established by the monitoring data can diagnose and analyze the operating status of the equipment and preprocess it according to the grading goals set by the manager. Once the core indicator exceeds the threshold, the system automatically pushes the monitoring alarm information to the user terminal to achieve dynamic response to fault events.
▲ System monitoring alarm information
04 Remote assistance platform to effectively avoid production risks
Based on the remote assistance platform, the MES system and engineer station software under the operation layer are integrated to promote the integrated sharing and online collaborative management of monitoring data. At the same time, the color marking and reading and writing functions under the visual process can monitor each station end of the workshop in real time, and remotely operate on the PC, Web and mobile terminals, effectively avoiding production risks.
▲ Remote assistance interface of the system
In order to promote the construction of smart factories, Guangdong Zhizi launched the "Zhizi Digital Cloud Factory", which conducts all-day uninterrupted information monitoring and operation and maintenance management of production line equipment through real-time monitoring system, amplifies the application value of the whole line system, and promotes the high-efficiency and energy-saving development of process-oriented enterprises.