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TO263 aluminum lead loss is high? It is better to take a look at the TOLL package MOS selected by many outdoor power supply brands

author:Charging head net

Preface

As the wheels of history roll forward, innovation in the field of power devices has never stopped. In order to improve the power density and conversion efficiency of power supplies, major packaging and testing manufacturers continue to explore new power device packaging processes and packaging forms. At present, MOS tubes have gradually shifted from the early use of TO lead packages to surface mount types such as TOLL, QFN, SOP, STP, etc.

The full English name of TOLL package is Transistor Outline Leadless, as the name suggests, it is a leadless power device. Compared with the common D²PAK (TO263) package, the package shape is smaller and more suitable for PCB boards, and has the characteristics of low package resistance, low parasitic inductance, low thermal resistance, low voltage overshoot, and high current, and has been widely used in outdoor power supplies, inverters, electric bicycle chargers, BMS systems and other equipment.

The application of TOLL package MOS in outdoor power supply

TO263 aluminum lead loss is high? It is better to take a look at the TOLL package MOS selected by many outdoor power supply brands

When sorting out the previous dismantling cases, the charging head network found that a variety of outdoor power supply products are equipped with TOLL encapsulated MOS tubes. Some of the parameters of several devices that appear in the article are shown in the figure, and the following editor will introduce them to you in detail.

捷捷微JMSH1003ATL

TO263 aluminum lead loss is high? It is better to take a look at the TOLL package MOS selected by many outdoor power supply brands

Jiejie Micro JMSH1003ATL is an NMOS with a withstand voltage of 100V, a conduction resistance of 2.7mΩ, and a TOLL package. The device is 100% UIS and Rg tested, adopts lead-free plating, halogen-free materials, and is RoHS compliant, suitable for motor drive, load switching, switching power supply and other applications.

Application examples

移族2000W 2009Wh户外电源 墨M2000

TO263 aluminum lead loss is high? It is better to take a look at the TOLL package MOS selected by many outdoor power supply brands

The mobile M2000 outdoor power station adopts a one-piece aluminum alloy shell, and there are handles on both sides of the housing. There is a display panel on the front of the outdoor power station, and there is a USB fast charging output and an inverter AC output. On the back of the outdoor power supply, there is an AC input interface and a parallel interface, and a large-area fill light. The outdoor power station has a built-in 2000Wh quasi-solid-state lithium battery, a bidirectional inverter that supports 1200W charging input and 2000W inverter output, and a USB-C interface that supports 100W fast charging.

Related Reading:

Teardown Report: Shifter 2000W 2009Wh Outdoor Power Station Ink M2000

平创半导体PCSL016N08NL

TO263 aluminum lead loss is high? It is better to take a look at the TOLL package MOS selected by many outdoor power supply brands

Pingchuang Semiconductor PCSL016N08NL is an NMOS with a withstand voltage of 80V and a conduction resistance of 1.6mΩ, and is packaged in TOLL-1L. The device is 100% avalanche tested and is suitable for motor drive, power management system, and inverter system applications.

Application examples

Loncin 1650W 1024Wh portable power station

TO263 aluminum lead loss is high? It is better to take a look at the TOLL package MOS selected by many outdoor power supply brands

Loncin EP1650-3 power station is assembled with a plastic shell and handles on both sides of the top of the fuselage. The front of the outdoor power station is equipped with a display panel, a USB fast charging interface and an AC inverter output interface, and an LED fill light. The outdoor power station has a built-in 1024Wh lithium iron phosphate battery, a bidirectional inverter supports 1200W charging input and 1650W inverter output, and the USB-C interface supports 100W fast charging, all of which are independently designed.

Related Reading:

Dismantling report: Loncin 1650W 1024Wh portable power station

AOTL66810 of all nations

TO263 aluminum lead loss is high? It is better to take a look at the TOLL package MOS selected by many outdoor power supply brands

AOS is an NMOS AOTL66810 with a withstand voltage of 80V and a conduction resistance of 1mΩ, and is packaged in a TOLLA package. The device is 100% UIS tested, 100% Rg tested, lead-free plating, RoHS compliant, and suitable for motor drives, BMS systems, load switches and other applications.

Greenlink 2200W Xingchen mobile energy storage power supply GS2200

TO263 aluminum lead loss is high? It is better to take a look at the TOLL package MOS selected by many outdoor power supply brands

Greenlink Xingchen GS2200 outdoor power station has a built-in 2048Wh lithium iron phosphate battery, which supports 2200W output power, and supports U-Turbo super energy mode, which supports 3500W output power. The outdoor power supply is equipped with carrying handles on both sides, AC output sockets and input sockets on the side, a fan inside for heat dissipation, an LCD screen on the front of the fuselage for status display, and USB-C and USB-A ports.

Related Reading:

Teardown report: Greenlink 2200W Xingchen mobile energy storage power supply GS2200

Summary of the charging head network

Throughout the history of outdoor power extraction, it can be found that the basic path is from the initial reliance on petroleum generators to the later lead-acid battery with inverter system, and the two technological breakthroughs are bringing convenience to outdoor electricity consumption. However, the real revolutionary change occurred in recent years with the advent of outdoor power supply, and now the new outdoor power station has completely changed the experience of outdoor electricity consumption for consumers with its characteristics of miniaturization, low noise and high efficiency.

For the power devices that form the core part of the outdoor power supply, its development history also follows the same trend. The introduction of TOLL packaging technology enables power devices to be surface-mounted, which has significantly improved efficiency, greatly reduced losses, and significantly reduced volume, making outdoor energy storage power supply a step further on the road of pursuing lightweight, and providing a more convenient and efficient power solution for people who often run outdoors.

Some of the information in the article comes from the Internet, and is affected by the timeliness of the case, please forgive me if there are any omissions.

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