Abstract: The second phase of Guda Cable Group was put into production, which is the first large-scale new energy cable manufacturing base in Guizhou.
With the rapid development of science and technology and the increasingly fierce market competition, the cable industry is ushering in a critical period of transformation and upgrading. In this context, intelligent transformation has become the core driving force to promote the high-quality development of the cable industry. A few days ago, Guizhou's first large-scale new energy cable manufacturing base - Guda Cable Group Phase II project (provincial major project) new workshop has been put into operation, which aims to build an Industry 4.0 intelligent production line, taking an important step in the intelligent upgrading of cable manufacturing.
Build an Industry 4.0 intelligent production line to comprehensively improve production momentum
Driven by the integration of industrialization and informatization, China's manufacturing industry is developing in the direction of globalization and informatization. As a leading enterprise in the cable industry, Guda Cable Group actively embraces the intelligent production model and invests 250 million yuan to build a new energy cable manufacturing base with a total construction area of 91,000 square meters integrating wire and cable R&D, production, manufacturing and marketing.
The construction content of the second phase of the Guda project includes a new workshop, a talent apartment, an auditorium and corresponding basic supporting facilities, of which the second phase of the new workshop has been fully completed and put into use, mainly used for the production and manufacturing of cable products in high-tech fields such as photovoltaic cables, charging pile cables, new energy vehicle wires, etc., the introduction of 58 large-scale modern production equipment, 35 intelligent production lines, all full production. It is reported that through the digital intelligent management and control mode, the cable production capacity of the new workshop of Guda Phase II has reached 260 m/min, and the wire production capacity has reached 400 m/min, and the production efficiency has increased by about 30%, which can effectively meet the construction capacity and timeliness needs of various large-scale projects, and its annual output value is expected to reach 5 billion yuan after the operation of the Guda Phase II project. Efficient production quality has injected new impetus into the company's production capacity upgrading.
With the blessing of wisdom, the introduction of advanced equipment accelerates the development of intelligence
In a traditional manufacturing plant, each piece of equipment is an island, and the production process is independent of each other, and all kinds of information cannot be interconnected. "In order to accurately and timely enter various data and reduce the labor cost of supervision and maintenance equipment, we have continuously introduced a series of modern equipment on the basis of the early digital development to improve production efficiency and product quality. The relevant person in charge of Guda Cable Group said. To this end, the second phase of the new workshop of Guda Cable Group has introduced a series of advanced equipment to install a "smart brain" for cable production, so that all data can be "lived" and equipment "automated".
It is reported that the three major production lines of the new workshop of Guda Phase II have adopted intelligent systems to accelerate the intelligent development of cable production and manufacturing. In terms of wire drawing and stranding production lines, intelligent and low-noise operation is realized, and it is equipped with an environmentally friendly cooling system, energy-saving production equipment and advanced wastewater treatment technology, which greatly reduces energy consumption and wastewater discharge.
In terms of insulation and sheath extruder production lines, it synchronously applies intelligent control systems and data-based data boards, which not only display key data such as line speed, wire diameter, and output in real time, but also effectively ensure that equipment failures can be eliminated in the first time by prompting the operation status in real time, which not only improves equipment maintenance management capabilities, product quality management capabilities and production efficiency, but also ensures production safety and stability.
In terms of cable forming and shielding production lines, it is equipped with intelligent detection and control equipment for cable arranging, which further improves the quality and stability of products. At the same time, the intelligent control system realizes that the production line is more flexible in the production process and can be quickly adjusted according to different production needs, so as to meet the diversified needs of the market.
Digital transformation and upgrading, creating a new chapter of smart factory
With the continuous advancement of the digital wave, Guda Cable Group has been actively exploring digital technology earlier and has always been at the forefront of digital development. As the first Ecode code trial unit in the domestic industry, Guda Cable Group took the lead in applying it to the whole production process, establishing a comprehensive quality traceability system, from raw material procurement to product delivery, the whole process of information integration and import into the database of China Article Coding Center, in order to establish an "electronic ID card" form for the product, and realize the one-click "code traceability" of product information.
In addition, Gooda Cable Group also actively introduces the intelligent Internet of Things "Lean Manufacturing APS Management System", which uses big data cloud computing and other technologies to realize data interconnection with China Southern Power Grid, State Grid and other platforms. Internally, we collect all information from the raw material procurement, production and transportation, and manufacturing processes of the enterprise, and open up the data chain of the sales end, production end, and equipment end of the enterprise, so that the data such as the cost of cable manufacturing materials and labor costs can be dynamically checked and controlled. In addition, in order to protect the legitimate rights and interests of consumers, each wire of Guda Cable Group is equipped with a unique anti-counterfeiting QR code, users only need to scan the code with one click to check the authenticity, and special physical anti-counterfeiting technology is added to the anti-counterfeiting code, which is more reasonable and scientific to eliminate all illegal counterfeiting.
Intelligent transformation has become an inevitable trend in the development of the cable industry, and it is also the key path for the efficient development of new quality productivity. In the face of new opportunities and challenges in the development of intelligent manufacturing, Guda Cable Group will not forget its original intention, continue to increase investment in digital and intelligent research and development, stand on a new highland of intelligence and digitalization, continue to optimize the production process, improve product quality, and contribute to the high-quality development of the mainland cable industry.