In the traditional paint blending operation, there is a lack of unified standards, too much reliance on the operator's skills and experience, there are problems such as unstable paint mixing quality, difficult traceability of the paint mixing process, difficult paint management, and time-consuming and laborious manual statistics.
Xinli intelligent paint mixing system XPMS, nine highlights of functional design, one by one to solve the inherent problems in the paint mixing process, reduce the dependence on people, reduce paint waste, more accurate and complete calculation of the use and output of paint.
1. Visualized and accurate proportioning breaks the traditional "experience dependence" model
Visual paint mixing interface
The system adopts a visual and intuitive paint mixing interface design, intelligently matches the paint mixing process, automatically calculates the weight required by the main agent, curing agent and diluent, and displays the weight of the poured raw materials in real time in the form of color blocks.
The system guides the whole process, without relying on human experience
When a certain raw material is poured too much, the system pop-up window alarm, and the system automatically updates the required weight of each raw material according to the given ratio after being confirmed by the superior authority. In the whole painting mixing process, the operator only needs to follow the system operation process to pour raw materials, which greatly reduces the entry threshold of paint mixing personnel and breaks the traditional painting mixing mode that relies on experience.
Second, the process document management is digital
Improve management efficiency
Centralized management
The paint mixing process files are stored in the platform database, and all production lines can be accessed through the platform, which effectively solves the problem that the traditional paint mixing process files are difficult to manage centrally.
Real-time synchronization
When the paint mixing process file is added or modified, the system automatically updates and synchronizes to all production lines in real time, improving the standardization and consistency of the paint mixing process and ensuring the stability of product quality.
Custom editing
The platform supports users to customize and edit process files, and flexibly adjust them according to product characteristics, so that the process is more in line with the actual production needs and improves the flexibility and adaptability of the production line.
3. Intelligent inventory monitoring to eliminate waste
Intelligent inbound and outbound management
The system combines barcode scanning technology to realize intelligent warehousing, warehousing and transfer records, and grasp the arrival and departure of all raw materials.
Inventory counting
Generate inventory report on a periodic basis, grasp the number of inventory remaining materials in real time, and provide data support for customizing the production purchase plan for the next cycle.
"First-in, first-out" is not wasted
Follow the principle of "first-in, first-out", avoid opening more barrels, leaving no remaining materials, realize intelligent management of raw materials, and effectively prevent waste.
Lack of stock warning
When the stock level is lower than the set value, an alarm signal will be automatically sent out to avoid production interruption due to insufficient inventory.
Fourth, one-stop information management, improve production efficiency
Online centralized management of material information, product information, supplier and other information;
Support import of local documents for updates, and real-time synchronization to all production lines.
5. Multi-level authority management to improve operational security
Customize personnel settings and role management, assign different permissions according to the user's identity and responsibilities, effectively prevent unauthorized access and operation, and protect system data and information security.
6. Real-time quality monitoring, stable and controllable production
Guide/monitor the paint mixing process
The system instructs the operator to blend according to the standard process flow, and monitors the paint mixing process in real time to prevent incorrect operation.
Real-time viscosity detection
Real-time detection of whether the viscosity of the finished paint is up to standard, to ensure the quality of each paint mixing operation is stable and controllable, to find problems in advance, and to reduce production costs.
7. Intelligent alarm, timely detection of abnormalities
The platform introduces an intelligent alarm function, once an abnormal operation or process problem is found, the system immediately sends an alarm signal, and can notify the relevant responsible person through WeChat, SMS, email, etc. at the first time, and take timely measures to improve production continuity.
8. The whole process is digitally traced, and the problem is traced clearly
The system records the data of each paint mixing operation in detail, and records the abnormal information in detail, so that the problem can be clearly traced, the root cause can be quickly located, and the production line downtime can be reduced.
9. One-click report generation, more efficient production management
- The platform automatically records and generates all kinds of reports required by users, such as statistics of finished paint mixing, inventory and inventory of remaining materials, etc.;
- Efficient and accurate data processing, automatic statistics and analysis;
- Reduce the cost of manual statistics and make production management more efficient.