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From plastics to metals, Qucheng Creations continues to write a new chapter in additive manufacturing production

author:3D Science Valley

With the innovation of additive manufacturing technology, the metal 3D printing process has brought breakthrough development opportunities for industrial production with its unique advantages. Yongkang Qucheng Technology Co., Ltd. (hereinafter referred to as Qucheng Creation) keeps up with the times, and after completing the layout of SLA 3D printing process, it actively grasps the new market trend and once again joins hands with Luen Thai Technology to continue to write a new chapter in production and manufacturing with SLM metal 3D printing process!

Qucheng is located in Yongkang City, Zhejiang Province, which is known as the "Hardware Capital", and has been deeply involved in the field of 3D printing for ten years since its establishment, witnessing the iterative update of 3D printing technology in the Chinese market. At present, it has nearly 100 sets of SLA, SLS, SLM equipment, suitable for the production and manufacturing of a variety of resins, nylon, nylon glass fiber, stainless steel, aluminum alloy, casting and other materials and processes, and its service scope covers many fields such as prototypes, sculptures, cultural and creative, medical and so on.

Start a new journey of SLA 3D printing

At the beginning of the establishment of the company, Mr. Ying Qiyao, general manager of Qucheng Creation, deeply perceived: "With the increase of labor costs, product complexity and mass production demand, the traditional production process is facing the situation of obsolescence. After many comparisons and on-site inspections, the first cooperation between Qucheng and Luen Thai Technology around the "SLA 3D printing process" was officially launched, and Luen Thai Technology's industrial-grade SLA 3D printer Lite 600 was also successfully settled in the production workshop of Qucheng Creation:

From plastics to metals, Qucheng Creations continues to write a new chapter in additive manufacturing production

Mr. Ying Qiyao, General Manager of Qucheng Creation

1 Luen Thai Technology Industrial SLA 3D Printer—Lite 600

The Lite series is benchmarked against industrial-grade high-precision SLA 3D printers, and as a veteran equipment of Luen Thai Technology, it has extended many device types such as Lite100, Lite300, Lite450, Lite600, and Lite800. At present, dozens of Lite 600s are being displayed in the production workshop of Qucheng Creation, and with multiple breakthroughs in technology, it has helped Lite Manufacture realize the digital transformation of the manufacturing process.

From plastics to metals, Qucheng Creations continues to write a new chapter in additive manufacturing production

Luen Thai Technology Industrial Grade 3D Printer Lite Series

Original level control system:

Lite600 adopts the industry's original liquid level control algorithm, and the interlayer liquid level accuracy is <0.01mm, which can realize the fast and stable adjustment control of the coating system, thereby effectively reducing the liquid level adjustment time and greatly improving the printing efficiency.

Equipped with core AI intelligent algorithms:

Lite600 is equipped with industrial-grade AI intelligent algorithms, integrated multi-channel sensing system, and is equipped with an autonomous monitoring function for bad parts, which can ensure printing stability at all times. In terms of precision, efficiency, performance and other dimensions, it further creates a good 3D printing environment for users.

Upgrade laser scanning automatic calibration technology:

Lite600's unique galvanometer automatic calibration technology improves the calibration accuracy by >100%, doubles the printing accuracy again, and the industrial-grade printing standard helps the surface quality of the product to be more high-quality.

Focus on the new goal of metal 3D printing

With the surge in business demand and the expansion of the scope of services, Mr. Ying and his team are keenly aware of the increasingly clear metal 3D printing market. In order to further deepen its service capabilities and seize market opportunities, Qucheng Creations once again joined hands with Luen Thai Technology to launch a new round of overall planning around the SLM metal 3D printing process, and introduced ten Luen Thai Technology industrial-grade SLM metal 3D printers Muees310 in one fell swoop:

From plastics to metals, Qucheng Creations continues to write a new chapter in additive manufacturing production

Qucheng metal 3D printing workshop

As a new metal 3D printing equipment of Luen Thai Technology, the Muees series mainly includes two models: Muees310 & Muees430. Compared with a single equipment supplier, Luen Thai Technology brings a complete set of digital intelligent solutions based on metal 3D printing.

1 智能软件—Muees ONE

Relying on the self-developed automated production software Muees ONE, Luen Thai Technology can connect the pre-treatment software Polydevs, SLM process software BPC and equipment control software in series, forming a perfect closed loop for the equipment and powder management system, and then realizing remote control, data management, equipment monitoring, message push, ONE Internet of Things, customized development and other goals. Help users unlock a smoother operating experience.

From plastics to metals, Qucheng Creations continues to write a new chapter in additive manufacturing production

Luen Thai Technology's automated production software, Muees ONE

2 Professional equipment – Muees series

Luen Thai Technology Industrial Grade SLM Metal 3D Printer - Muees310

Muees310 is a metal 3D printer based on the downfeed method, which has a built-in single/dual laser optional design, and the molding size is up to 310×310×400mm. And the 500W imported high-power laser equipped with it has been found that the power fluctuation has always been stable at ±1% after long-term continuous testing. On the focusing plane, the beam quality reaches M²≤1.2, the energy distribution is more uniform, and the printing quality is more delicate.

At the same time, the large-format field design adopted by Muees310 has a full-width spot uniformity of up to 92%, and the printing accuracy has been improved again. With the self-developed galvanometer automatic calibration and multi-galvanometer splicing calibration technology, the correction of galvanometer distortion can be realized through image detection technology, and the optical scanning dimensional accuracy after calibration is <0.05mm, and the calibration time is less than 30 minutes, which has achieved a double breakthrough in printing speed and accuracy!

Luen Thai Technology Industrial Grade SLM Metal 3D Printer—Muees430

Different from the Muees310, the Muees430 adopts the powder feeding method, which adopts the powder dropping/two-way powder spreading, and upgrades to the dual/triple laser optional design, with a molding range of up to 430×340×400mm. And it is equipped with high-precision imported spline shaft and precision lead screw, which can ensure the stable transmission of the forming shaft even in the process of high load movement. With the fully enclosed design scraper drive shaft, the dustproof effect is better, which can effectively prolong the service life of the drive shaft.

At the same time, Muees430 has a multi-stage high-efficiency filtration function, which can achieve more than 99% cleanness of inert gas, and the service life of the filter element can reach 10,000 hours. With the high-speed galvanometer design, the scanning speed can reach 6 m/s, the jump speed can reach 18 m/s, and the multi-galvanometer configuration is supported, which improves the molding efficiency of the product in an all-round way and provides users with a more stable and efficient printing experience.

Seek a new future of 3D printing technology

The integration of metal 3D printing technology has further optimized the industrial development link of Qucheng Creation, and provided a broader space for its future upgrading and transformation. With the blessing of 10 metal machines of Luen Thai Technology, Qucheng has successfully developed many metal application markets such as auto parts, creative figures, and industrial parts.

From plastics to metals, Qucheng Creations continues to write a new chapter in additive manufacturing production

As the so-called good "potential" comes into pairs, Luen Thai Technology said that it is an honor to participate in and witness the two "gorgeous transformations" of Qucheng Creation under the general trend, and also feel the profound impact of technological advancement on users. In the future, Luen Thai Technology will continue to increase R&D investment, and work with thousands of users to seek a new future of 3D printing technology with the spirit of continuous innovation.

If you know deeply, you can go far by doing. Based on a global network of manufacturing experts, 3D Science Valley provides the industry with an in-depth look at additive and intelligent manufacturing from a global perspective. For more analysis in the field of additive manufacturing, follow the white paper series published by 3D Science Valley.

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