1. Project background
Zhongce Rubber Group Co., Ltd., one of the world's top ten tire companies, ranks first among China's rubber products enterprises and one of the top 100 equipment manufacturing companies in China. Tire technology and production capacity are at the forefront of the industry in China.
Among them, "Chaoyang" brand all-steel radial tires and bicycle tires are "China's famous brand products", and "Chaoyang" trademark is "China's well-known trademark", which fully meets different consumer needs, and its business covers 160 countries and regions around the world.
As a huge industrial field, the rubber tire industry will produce a large amount of exhaust gas in the rubber refining process of tire manufacturing, which will cause serious pollution to the environment.
In order to reduce exhaust emissions and produce more green tires with low pollution and low fuel consumption, Zhongce Rubber Group entrusted Shanghai Lanbao Environmental Protection Technology Co., Ltd. to provide a systematic and comprehensive solution to the VOCs exhaust gas treatment scheme in the rubber mixing workshop.
Second, the project working conditions
1. Source of exhaust gas:
Waste gas of rubber mixing workshop (rubber cold outlet, feeding port, discharge port, weighing and other outlets)
2. Exhaust gas type:
Particulate matter, ammonia, toluene and xylene, non-methane total hydrocarbons, etc
3. Treatment process:
Dust and oil removal pretreatment + zeolite runner + boiler incineration process
4. Handling air volume capacity:
260000m³/h
5. Emission Standards:
"Emission Standard for Industrial Pollutants in Rubber Products" GB27632-2011
According to the characteristics and production needs of the on-site sewage exhaust gas of the dense mixing line of Zhongce's rubber mixing workshop, Lanbao Environmental Protection customizes the use of "dust and oil removal pretreatment + zeolite runner + boiler incineration process".
3. Customized advantages of zeolite runner in rubber tire industry
Process flow diagram
Based on years of experience in VOCs exhaust gas treatment in the rubber tire industry, Lanbao has independently developed and produced customized slaked lime pulse dust removal equipment and zeolite runner concentration equipment for the exhaust gas components generated by rubber tires.
Among them, Lanbao customized zeolite runner solves the problem of high investment and operating costs in the construction of advanced treatment equipment such as subsequent incineration by condensing large air volume and low concentration waste gas into small air volume and high concentration waste gas, and effectively improves the purification efficiency of VOCs organic waste gas.
The zeolite runner custom-developed and produced by Lanbao for the exhaust gas composition of the rubber tire industry has been recognized by the international SGS testing, and its treatment efficiency and service life far exceed that of the international runner brand.
Lanbao Environmental Protection customizes the internal refining exhaust gas treatment process route for rubber tire enterprises, and the combination process of "dust and oil removal pretreatment + zeolite runner + incineration technology" has the advantages of cutting-edge technology and wide application in the industry.
At present, it has been verified in the environmental protection waste gas treatment projects of well-known enterprises at home and abroad, such as Bridgestone, Pirelli, Giti Tire, Guizhou Tire, etc., and the equipment and systems run smoothly, economically and durably on the basis of environmental protection standards, and are widely recognized and praised by customers.
Fourth, intelligent and environmentally friendly Lanbao customized
Lanbao has been deeply engaged in the field of odor and VOCs waste gas treatment for 23 years, and has always taken "intelligent environmental protection, Lanbao customization" as its strategic positioning, focusing on customer needs, to create more efficient and energy-saving customized waste gas treatment equipment and solutions. Achieve a win-win pattern of economic and social benefits.