Electric induction heating furnace is a kind of equipment that uses the principle of electromagnetic induction for heating, which is widely used in metal heating, smelting, quenching and other industrial fields. However, due to prolonged use or improper operation, electric induction heating furnaces often have some failures. The following is an introduction to some common faults and their solutions sorted out by Hebei Yuantuo Electromechanical:
1. Power Issues:
- Fault manifestation: The furnace does not start or work properly.
- Possible causes: Power supply failure, circuit breaker tripping, etc.
- Solution: Check whether the power connection is secure, troubleshoot the power supply fault, check the status of the circuit breaker, and restart after repairing if it trips.
2. Coil Failure:
- Fault performance: Poor heating effect, inaccurate temperature control.
- Possible causes: Broken coils, short circuits, poor connections, etc.
- Solution: Use a multimeter to check the resistance of the coil to repair the open circuit or short circuit, and check the coil connection to make sure the connection is secure.
3. Water Cooling System Failure:
- Fault manifestation: Poor cooling effect, resulting in overheating of the equipment.
- Possible causes: Insufficient cooling water flow, pump failure, etc.
- Solution: Check the water flow is normal, clean the water pipes and water cooler, check the operation of the water pump, repair or replace the damaged water pump.
4. Temperature Control Issues:
- Fault manifestation: The temperature is unstable and difficult to control.
- Possible causes: Faulty temperature control system, damaged sensor, etc.
- Solution: Check the circuit of the temperature control system to fix the fault, check the temperature sensor, and replace the damaged sensor if there is a problem.
5. Inductor coil overheating:
- Fault manifestation: The coil is overheated, which can lead to equipment downtime.
- Possible causes: Overload operation, coil aging, etc.
- Solution: Reduce the load, avoid overload operation, check the condition of the coil regularly, and replace the coil if there are signs of aging.
6. Poor heat dissipation of inductor furnace:
- Fault manifestation: The temperature of the whole device is too high.
- Possible causes: Faulty fan, clogged heatsink, etc.
- Solution: Check the operation of the fan, repair or replace the faulty fan, and clean the heatsink to ensure good heat dissipation.
When troubleshooting, it is recommended that repairs and overhauls be carried out by professionals to ensure operational safety. In addition, regular preventive maintenance of the electric induction furnace can effectively reduce the probability of failure and extend the service life of the equipment.
Hebei Yuantuo Electromechanical Equipment Manufacturing Co., Ltd. is a professional manufacturer of electric induction heating furnace in China, for more information and cases of electric induction heating furnace, please leave a message or consult.