As the world's largest electronics consumer market, the rapid expansion of China's 3C industry has forced the demand for upstream expansion and efficiency of the industry to erupt. Youai Zhihe industrial logistics solution covers the entire industrial chain of 3C manufacturing, opens up the entire material flow and data flow, and realizes stable, continuous and efficient production.
# Project overview
Customer: Domestic electronic components industry head S company
Scenario: High-fundamental ultra-small frequency components
Solution: Composite mobile robot and intelligent logistics system
Highlights: 3 major process sections 672 transfers in a single day
ROI: Less than 2.2 years
Project background
S company is a leading domestic chip inductor enterprise, mainly engaged in precision high-end electronic components research and development, production and sales, products are widely used in power switches (converters), energy, computers, consumer electronics and other fields, is Apple, Huawei, Samsung and other domestic and foreign head enterprise partners.
In the context of the rapid outbreak of market demand, the company is facing the following production pain points:
It is difficult to recruit workers
There is a shortage of labor in the secondary industry
The work intensity is high and the mobility of personnel is high
The overall cost of recruitment-training-employment is high
Low manual handling consistency
Loading and unloading is fast-paced and has many tasks
The immediacy of manual handling is insufficient, and the production efficiency is impaired
There are cases of wrong materials or untimely delivery
Production data is misaligned
There was an error in manually entering an item or equipment parameter
Unable to record full-process material flow information
Project requirements
Complete the tasks of printing press, exposure machine, developer loading and unloading, empty basket recycling, and cache management
The running efficiency can meet the 4mins/box matching production line beat level
No dust is generated to meet the class100 cleaning requirements
The docking accuracy of the machine is up to 0.01mm and the minimum is not more than 0.3mm
solution
For the high-base frequency ultra-small frequency component factory, Youai Zhihe introduced 7 sets of clip transfer robots and YOUI TMS intelligent logistics control system to achieve the opening of the whole field material flow and data flow.
Product Name: OM-T12
Product features: clip handling, automatic loading and unloading of the machine, empty basket recovery Main parameters: endurance time 8H; 2 lidar + 2 3D vision cameras (optional) + 360 ° safety touch edge + sound and light alarm; meet the Class100; maximum speed 1.2m/s; 4 level efficient operation
Application scenarios: printing, exposure, development
Docking material/vehicle: magazine
On the basis of mobile robots, Youai Zhihe intelligent logistics management system YOUI TMS and enterprise MES, WMS and other information systems docking, 100% tracking and backtracking of each piece of material information, to complete the complete closed loop of materials from the preparation warehouse to the production line to the finished product warehouse, on the basis of improving quality and efficiency to help enterprises implement flexible production and digital management.
Retrofit process
Youai Zhihe applies the clip transfer robot to automatically load and unload, recycle empty baskets and cache management operations between the "printing-developing-exposure" process flow in the yellow-light integrated workshop.
Robot loading and unloading logic flow
printing
Development
exposure
The cache rack takes the pre-sequence process of the finished product full magazine to move to the blank position on the printing press to place the full clip, and the empty clip is moved to the lower position of the printing press to remove the full clip and place the empty clip to place the full clip in the cache area
Benefit improvement
Solve the labor problem Mobile robot to make up for the manpower gap, effectively saving 16 labor, ROI is less than 2.2 years. Realize the closed-loop cache of production cycle data and the real-time online transfer data, the relevant process section has a stable beat, and the inventory water level decreases. Yield rate increased by 1% Manual mismatche frequency is about 4 times / month, the robot through TMS logistics planning to achieve 0 errors, improve the comprehensive yield rate of 1%.