Reporter David Sun
On October 29, in the smart factory of Liaoning Shunfeng New Material Technology Co., Ltd., the intelligent production system produced a variety of customized products "independently". From the moment the order is entered, the system will automatically select raw materials, unload, batch, produce, pack, and store according to customer requirements.
In the production workshop of more than 8,000 square meters in Liaoning Shunfeng, the figure of the worker operation is almost invisible. Since the digital production line went into production, the number of front-line workers in the production chain has decreased by 51%, but the production capacity has doubled.
For Wang Yangsong, deputy general manager in charge of production, after the factory has a digital "brain", his work has become "comfortable". In the past, Wang Yangsong soaked in the workshop almost all day, and now as long as the mobile phone is opened, the operation of all the equipment, the production progress of the order, the inventory of raw materials, the sending of finished products, etc. can be seen, the work efficiency has increased by a large margin, and the time previously buried in the table can be used to study the business.
Liaoning Shunfeng is a science and technology enterprise with the production of functional products such as water-based architectural coatings, thermal insulation mortar and high-performance protective coating materials as its main business. Unlike many people's impressions of small-scale, low-tech, high-polluting chemical building materials enterprises, Liaoning Shunfeng relies on a new generation of information technology to create digital application scenarios in the field of chemical building materials. After more than 20 years of exploration, Shunfeng people have become more and more aware that in order to improve the production efficiency, product quality and added value of science and technology, and enhance the market competitiveness of enterprises, it is necessary to use the power of "data" to achieve "downwind" high flight.
To this end, Liaoning Shunfeng and digital solution providers jointly developed and designed the domestic technology-leading "digital waterborne coating production line", with data as the key, opened up all aspects of the production process, to achieve flexible matching of manufacturing resources, so that production efficiency increased by 96%, product defect rate decreased by 28%, energy utilization rate increased by 49%, and enterprise operating costs decreased by 29%.
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【Source: Liaoning Daily】
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