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Digital and intelligent transformation accelerates! Sany Heavy Industry leads the innovation and upgrading of the industry

author:The first construction machinery network

With the determination and courage of "either turning over or capsizing", Sany Heavy Industry closely follows the development opportunities of the new era and unswervingly cultivates the strategy of "digital intelligence".

According to the latest annual report, Sany Heavy Industry integrates digital intelligence construction into manufacturing, products, services, operations and other scenarios, and actively promotes digital and intelligent transformation.

Smart manufacturing: creating a world-class benchmark

As a leading enterprise in the construction machinery industry, Sany Heavy Industry has made remarkable achievements in the field of intelligent manufacturing. As of the release of the latest annual report, the company has built 33 lighthouse factories, among which "Beijing Pile Driver Factory" and "Changsha No. 18 Factory" are the only two "lighthouse factories" in the global heavy industry industry that have been certified by the World Economic Forum, providing global manufacturing enterprises with a reference for the development direction of intelligent manufacturing and digitalization.

Digital and intelligent transformation accelerates! Sany Heavy Industry leads the innovation and upgrading of the industry

Workshop photograph

In 2023, Sany Heavy Industry's first overseas "lighthouse factory" will be built in Indonesia, realizing full network connection and less manpower production, which is the first overseas export of intelligent manufacturing standards in China's construction machinery industry. At the same time, the company's five 5G factories are listed in the "2023 5G Factory List" of the Ministry of Industry and Information Technology of the People's Republic of China.

Sany has achieved a double breakthrough in software and hardware in the field of intelligent manufacturing. In terms of hardware, the company has made breakthroughs in a number of key technologies such as automatic cutting and cutting, robot welding/group pairing, etc., and has realized the transition from "machine-assisted man" to "human-assisted machine", and the per capita operation efficiency has been greatly improved.

Digital and intelligent transformation accelerates! Sany Heavy Industry leads the innovation and upgrading of the industry

Workshop photograph

In terms of software, the company takes the manufacturing operation management platform (MOM) as the core, combined with multiple sets of digital systems such as workshop logistics management system (WMS), production planning system (APS), digital twin, etc., to form the "intelligent brain" of factory manufacturing, realize the online, real-time and digital R&D and production management, and help to achieve the optimal allocation of resources and scientific and reasonable decision-making.

Smart Products: Defining the new industry standard

In 2023, Sany Heavy Industry will launch hard-core innovative products in the three major areas of intelligent driving, intelligent operation, and intelligent service. The company's self-developed L4 driverless dump truck has realized a number of functions including automatic unloading, automatic parking U-turn, obstacle bypassing, V2X vehicle digging coordination, etc., which can effectively meet the needs of unmanned park transportation, mining transportation and other scenarios.

Digital and intelligent transformation accelerates! Sany Heavy Industry leads the innovation and upgrading of the industry

Sany driverless dump truck

In terms of intelligent operation, the company's first disaster relief robot has been delivered, which can complete tasks such as autonomous return to the starting point and autonomous withdrawal in dangerous environments; The intelligent all-terrain crane has realized the development of core technologies such as one-key telescopic boom, one-key hanging and unloading counterweight, and variable span, which have been promoted in a variety of global models; At the same time, the company also developed the industry's first batch of unmanned electric loaders and delivered them to the mixing plant for commercial operation.

In the field of intelligent services, the company is also in a leading position. Relying on advanced technologies such as Internet of Vehicles, artificial intelligence, and big data, Sany provides overall solutions for the hoisting industry to ensure equipment safety and meet customers' online operation and management needs. The crane "Smart Operation" project was awarded the "Top Ten Big Data Cases of the Ministry of Industry and Information Technology of the People's Republic of China".

Digital and intelligent transformation accelerates! Sany Heavy Industry leads the innovation and upgrading of the industry

Certificate of Honor

Intelligent Operations: Create a new model of efficiency

Sany continues to promote the collection of full-volume and all-factor data, mining the value of data, and improving refined operational efficiency. The company's industrial Internet platform IoT widely connects various devices and systems, integrates the collection, aggregation, and analysis of massive data, and realizes digital twins through modeling, so as to promote enterprises to improve quality, reduce costs, and increase efficiency.

According to the latest annual report, the company has achieved real-time online access to 18,000 devices and 51,000 cameras, and through data analysis and algorithm models, the system has been optimized to reduce costs and energy consumption. In 2023, the company's energy-saving and consumption-reducing projects in the process of operation will save more than 100 million yuan in energy costs, fully demonstrating the important role of intelligent operation in enhancing the competitiveness of enterprises.

In the future, Sany Heavy Industry will continue to focus on the "digital intelligence" strategy, continue to increase R&D investment, strengthen technological innovation, promote the deep integration of intelligent manufacturing, intelligent products and intelligent operation, and strive to provide customers with more efficient, intelligent and environmentally friendly products and solutions, and jointly promote the sustainable development of the global construction machinery industry.

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