With the empowerment of "numbers", Hanshan enterprises have run out of new space for development!

Current equipment utilization, work order completion progress, casting energy consumption, raw material inventory level...... Walking into the production workshop of Ma'anshan Sanji Light Alloy Forming Technology Co., Ltd. (hereinafter referred to as Ma'anshan Sanji) located in Hanshan Economic Development Zone, a piece of digital large screen hangs high in the workshop, the real-time data of each indicator keeps jumping, and the modern atmosphere of the intelligent factory is coming.

▲The central control monitoring screen of Maanshan Sanji Light Alloy Forming Technology Co., Ltd

As a leader in domestic extrusion casting (liquid die forging) technology, Ma'anshan Sanji settled in Hanshan in 2020 and promoted project construction, equipment installation, R&D and production, and enterprise digital and intelligent layout construction in an integrated manner. "From the integrated large screen of the central control room, to the digital large screen of each processing workshop, and even the monitoring screen of each processing unit, these 'standard configurations' give the factory a smart 'brain', which is not only the embodiment of the company's pursuit of scientific and technological achievements application, but also brings long-term development benefits to the enterprise." Wang Yewei, deputy general manager of Ma'anshan Sanji, said with confidence.

Walking into the foundry workshop, I saw that the automated machines were running in an orderly manner, and the ground was spotless and clean, and there was no scene of dusty and waste residue in traditional foundry enterprises. At the same time, under the accurate operation of digital instructions, the silvery silky molten aluminum has been fully automated from squeeze casting to spraying, picking, and conveying.

▲The automated workshop of Ma'anshan Sanji Light Alloy Forming Technology Co., Ltd

"From the warehousing of aluminum ingot raw materials, smelting and die-casting, to the machining cleaning, processing and transportation of finished casting products, each batch is marked with a QR code, just like an 'ID card', so that no matter which link you go to, you can find out the quality parameters of the corresponding products in time." In Wang Yewei's view, through the seamless coupling of digital technology and foundry production, quality management can be accurately tracked, and the energy consumption and work order implementation in the production process can be comprehensively analyzed, laying the foundation for subsequent operations.

The changes brought about by the addition of "digital" empowerment are clearly visible, and enterprises also have stronger technology, quality and comprehensive competitiveness. Wang Yewei introduced that the casting products produced by the company through liquid die forging are very in line with the market requirements of lightweight, integrated, green, low-cost and high-quality castings, and can be widely used in many industries such as automobiles, communications, and aerospace. "In recent years, enterprises have seized the opportunity of the development of the automobile industry, and at present, seventy percent of the application scope of business products is oriented to the field of commercial vehicles and passenger vehicles." Online arrangement of production plan, visual control of processing site, real-time operation of AGV automatic trolley, quality traceability can be checked in one "code...... Nowadays, the digital construction has made Ma'anshan Sanji production workshop a leading intelligent factory in the future, which can not only provide customers with high-quality complete sets of equipment and technical solutions, but also build and customize modern squeeze casting factories for customers to help solve various problems such as planning and design, installation and commissioning, and system management.

▲The automated workshop of Ma'anshan Sanji Light Alloy Forming Technology Co., Ltd

The innovative use of digital technology has not only brought "key increments" to the development of enterprises, but also opened up new space for development. In the soap workshop of Anhui Huayi Rixin Technology Co., Ltd., the automatic production line runs at high speed, and after mixing, grinding, stripping, printing, packaging and other links, a piece of pleasant aroma "Bee Flower" brand series soap products are automatically produced and transmitted into storage, and have passed a "journey of automation" with controllable quality.

On the production line, inspectors can view the production-related processes in real time through the monitoring screen, deal with possible situations in time, and control the production quality in real time.

"Through digital management, the production process can be seen more clearly, and the quality management can be better controlled." Huang Jun, general manager of the company, introduced that as a brand old store for the production of daily necessities, the company is based on an intelligent, large-scale and modern production model, and actively promotes the introduction and transformation of intelligent production line facilities.

After the digital transformation, the company has realized automation in multiple application scenarios such as slurry mixing, solid soap binning, spider hand picking, liquid washing line packing, etc., and improved production efficiency.

At present, the company has a number of automated production lines to produce Shanghai "Bee Flower" brand series of soap products and Shanghai sulfur soap, which can produce tens of thousands of tons of soap and thousands of tons of liquid washing products every year.

Talking about the future digital application scenarios, Huang Jun said that the company will establish digital goals that are more in line with the company's business development, strengthen the integrated control of production and supply chain, accelerate the elimination of digital blind spots, and promote the company's intelligent manufacturing level to further jump.

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Wentu/Reporter Guo Anxuan Su Zishan

Correspondents: Li Yousheng, Liu Chenchen

Editor: Guo Xiao Proofreader: Fu Zhongping

Review: Zhao Xinxin Review: Qin Jun

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