Jiangxi Smaid Co., Ltd. production workshop
With a click of the mouse, all kinds of intelligent production equipment operate in an orderly manner according to the background instructions, and "one-click processing" of pieces of original glass into finished glass of various specifications; Materials, equipment, production and other data are collected and uploaded in real time, and instructions are issued through the intelligent "brain", and the flow and interconnection between each process are clearly visible...... This is the scene that appeared in the intelligent workshop of Jiangxi Boxin Glass Co., Ltd., and it is also a scene of the new picture of "intelligent manufacturing" in Ganjiang New Area. In recent years, Ganjiang New Area has insisted on strengthening the industry as the top priority, promoting the high-end upgrading, intelligent development and green transformation of the manufacturing industry, and building a competitive modern industrial system according to local conditions.
Making "More Materials"
Various data such as shipments, production volume, and loss rate are clear at a glance, and the production, quality inspection, delivery and other aspects of workers are updated in real time...... Recently, in the control room of Shulei Biotechnology Co., Ltd., the application of AI technology, enterprise personnel management, production process, and decision-making process have all been moved to the intelligent management system, which has greatly improved the production management efficiency of the enterprise.
As a local shampoo brand in China, "Shulei" has been established for 27 years. At present, enterprises are focusing on the goal of "creating new domestic products that are more in line with the needs of the Chinese people", and are optimizing the layout in an all-round way in technological innovation, brand innovation and marketing innovation, so as to realize the transformation and upgrading from traditional personal care to biotechnology. "Under the new environment, new consumption and new demand, innovation is becoming the key to development." Huang Feng, chairman of the company, introduced.
In October 2022, the first phase of Shulei Biotechnology Park, with a total investment of 2 billion yuan and an area of 188 acres, was completed and put into operation in Ganjiang New District.
The company has set up a research and development team of more than 30 people, mainly to carry out research on the application of Chinese characteristic plant essential oils in hair products, anti-hair loss and gray hair turning black and other related technologies. At present, Shulei has developed more than 70 products such as SLEK PRO series, of which more than half of the products have entered the market, and last year achieved sales revenue of more than 600 million yuan, and the output value and profit have achieved double-digit growth. Dong Chaochun, R&D director of Shulei Innovation Center, said.
Today, in Shulei Intelligent Manufacturing Production Center, the whole process of digital production and operation management has been realized from material planning and procurement, production and manufacturing execution, warehouse management to financial management, sales and office systems. On this basis, from the warehousing of raw materials to the monitoring of production and manufacturing, to the warehousing of finished products, factory testing, etc., all the whole process testing has been realized, and the quality of Shulei series products has reached the leading level in China.
A new paradigm of intelligence
The electronic kanban monitors and displays the operation of the workshop in real time, the handling robot runs around to accurately transport materials, and the "black light factory" produces 24 hours a day...... At present, in Ganjiang New Area, more and more industrial enterprises are presenting such intelligent production scenarios.
Walking into the modern traditional Chinese medicine production base of China Resources Jiangzhong in the Xinqizhou area of Ganjiang New Area, in the modern and intelligent production workshop, the production processes such as extraction, filling, sterilization, sealing, and packaging are integrated, all of which are fully automatic and continuous through the digital and intelligent production line.
Adhering to the design concept of "green factory, intelligent manufacturing", CR Jiangzhong Modern Chinese Medicine Production Base actively explores the deep integration of a new generation of intelligent technology and manufacturing industry, and through the "digital twin factory" system built by the enterprise, the production line scale, machine status, product data and other parameters are clear at a glance. "In order to ensure the quality of production, we have introduced an AI visual inspection system, which can accurately and effectively remove foreign bodies, sealing and other quality problems in the production process through AI combined with high-definition industrial cameras, and use intelligent technology to greatly improve the speed and efficiency of workshop monitoring." Deng Linfeng, production director of China Resources Jiangzhong Jisheng Company, said.
The transformation and upgrading of digital intelligence has also brought significant value enhancement to enterprises.
Recently, in the production workshop of Jiangxi Smaid Semiconductor Co., Ltd., located in the airport group of Ganjiang New District, an automated production line is speeding up the operation to catch up with orders, which is a busy scene. "Our whole plan is to invest in 600 production lines, and currently we have invested in 500 production lines, with a monthly production capacity of 7500KK." Jiang Hongbo, operation director of Jiangxi Smaid Semiconductor Co., Ltd., said that at present, the processes of die bonding, wire bonding, and packaging in the production line have been fully automated, and the automation level in the field of white LED packaging is at the forefront of the industry.
According to reports, Jiangxi Smaid Semiconductor Co., Ltd. is deeply engaged in the field of LED lighting, mainly producing semiconductor lighting appliances, optoelectronic equipment manufacturing, LED packaging and other products. In recent years, the company has continuously upgraded its production equipment, vigorously built an automated LED packaging workshop, introduced advanced fully automated production lines in the industry, and started to develop high-end intelligent manufacturing from both hardware and software, realizing the transformation from the initial operation workshop that relied on manpower to the intelligent manufacturing production line, from raw materials to automated production of products, all of which have realized manufacturing informatization, process, visualization and paperless, and greatly improved production efficiency.
Gather momentum for development
In 2023, Ganjiang New Area issued the "6510" Action Plan for the Modernization of Key Manufacturing Industrial Chains in Ganjiang New Area (2023-2026)", proposing to implement seven specific actions, including industrial quality and efficiency improvement actions, project acceleration actions, enterprise cultivation and support actions, innovation-led promotion actions, digital transformation and upgrading actions, park guarantee and improvement actions, and industrial green development, to provide strong policy guarantees for promoting the industrial level and energy level improvement of Ganjiang New Area.
"Enterprises with excellent technology and products can achieve sustainable development. At present, VPL Biotech has applied for more than 60 patents and obtained 17 authorizations around the biosynthesis of natural active products. For Peng Jianqun, deputy general manager of Jiangxi Weiplai Biopharmaceutical Co., Ltd., only by working steadily, doing fine and meticulous, and constantly cultivating in the professional field can we continue to develop for the better.
In recent years, Jiangxi Weiplalai Biopharmaceutical Co., Ltd. has built its own Honghu laboratory, relying on three R&D centers of Langli Center (Hangzhou, Zhejiang), Songhai Center (Ganjiang New Area, Jiangxi) and Salt Lake City Center (USA), to create an intelligent biological Lego value innovation platform integrating genetic engineering, fermentation engineering, artificial intelligence and big data, and build a huge microbial culture bank.
"This is a new track with great potential and on the same starting line as the international one, and we believe that we are committed to becoming the 'leader' of this track." When it comes to the future, Peng Jianqun is full of confidence. At present, the enterprises represented by Jiangxi Weiplalai Biopharmaceutical Co., Ltd. are becoming the main force in cultivating new quality productivity in Ganjiang New Area.
Advanced manufacturing is the cornerstone of accelerating the construction of a modern industrial system. In the past year, Ganjiang New Area has taken strengthening the real economy as the main line and strengthening the high-quality development of industries as the focus, solidly promoted the "6510" action plan for the modernization of key industrial chains in the manufacturing industry, and provided strong industrial support for building a modern new area with high-quality development. "In the next step, we will continue to implement the 'four major actions' of improving business indicators, improving the efficiency of government services, improving the market environment, and improving the quality of digital empowerment, and coordinate the two major articles of scientific and technological innovation and industrial innovation, so as to better empower industrial development with scientific and technological innovation, drive technological breakthroughs with industrial demand, focus on key links to accelerate exploration and breakthroughs, and build a stronger engine for high-quality development to continue to be at the forefront." The relevant person in charge of the Economic Development Bureau of Ganjiang New Area said.
(Li Chaoming, Hongguan News reporter Hu Yansi, text/photo)