Today's Yongzhou News (Reporter Wang Hui Lan Yuchun) Jianghua Emerald New Energy Energy Storage Technology Co., Ltd. actively promotes intelligent transformation and digital transformation, accelerates the cultivation and development of new quality productivity, empowers enterprises to optimize and upgrade, and ignites the "new engine" of enterprise development.
In the impregnation polymerization intelligent manufacturing workshop of Jianghua Emerald New Energy Energy Storage Technology Co., Ltd., several automatic PEDOT impregnation and polymerization all-in-one machines are running efficiently, which is an advanced intelligent equipment used to produce solid-state capacitors, and automatically complete PEDOT impregnation, polymerization and other processes. This is also the most important production link in the production of conductive polymer solid capacitors, in order to improve product quality and production efficiency, in recent years, Emerald has updated the equipment to the third generation.
"This kind of machine is developed by us in a joint venture with the supplier, according to our needs, and the current third-generation machine is the most advanced in the industry, not to say leading, it is the most advanced. For example, we used to manually use 12 batches a day, but now I operate at least 48 batches to 50 batches by myself, and our volume of one batch is 12,064 pieces. Ren Yicai, manager of the production department of Jianghua Emerald New Energy Energy Storage Technology Co., Ltd., told reporters.
Jianghua Emerald New Energy Energy Storage Technology Co., Ltd. is a high-tech enterprise integrating R&D, manufacturing and sales of aluminum electrolytic capacitors, solid-state capacitors, supercapacitors and modules, as well as the largest R&D, production and sales base of conductive polymer solid-state capacitors in Hunan Province. The products are widely used in mobile phone fast charging, 5G communication base stations, LED lighting, electric vehicles and car charging piles and other fields, and are the supporting suppliers of terminal equipment for Huawei, Apple, Xiaomi, OPPO, China Telecom, China Mobile, China Unicom, BYD and other enterprises, with a market share of about 9% of conductive polymer solid capacitors. The 400V conductive polymer solid-state capacitor independently developed by the company is the first in the world and is at the international leading level. In the various production workshops of Emerald, the machine roars, but there are few workers in sight, and all kinds of machinery and equipment flexibly and freely carry out cleaning, stamping, aging, testing, processing and molding and other processes, and perform tasks quickly and accurately. Ren Yicai, the manager of the production department, came to Emerald at the beginning of 2020 and witnessed the increase of the company's production line from 19 to the current 60, but the number of workers has only increased by about 40, which is inseparable from the company's insistence on "intelligent transformation and digital transformation" for many years, making production more "smart" and workers more "labor-saving".
"Generally, it will be updated almost every two years to increase its production and ensure its quality. The equipment is updated quickly, and our factory has developed rapidly, which has tripled in three years. Ren Yicai, production manager of Jianghua Emerald New Energy Energy Storage Technology Co., Ltd., said.
"Capacitor it is a traditional product, then its competition is very strong, if we do not improve the product technology and equipment technology, maybe our competitiveness will become lower and lower, so we will update our equipment and product updates, continue to invest, at present we are about (every year) need to invest about 2%-3% of our turnover. Wang Congqiang, technical director of Jianghua Emerald New Energy Energy Storage Technology Co., Ltd., said.
Last year, Emerald launched the "annual output of 600 million solid-state capacitor production line digital intelligent transformation and upgrading project", and was included in the "three modernizations" key project of the digital transformation of the manufacturing industry in Hunan Province, planning to basically complete the transformation by the end of this year, when the company's technology and production capacity will be leapfrog growth. Due to its focus on technological innovation and upgrading, Emerald has been rated as a high-tech enterprise and a specialized and new "little giant" enterprise in Hunan Province, a benchmark enterprise for "cloud and platform" in Hunan Province, a pilot enterprise for the digital transformation of small and medium-sized enterprises in subdivided industries in 2023, and a provincial industrial Internet platform enterprise in Hunan Province and a provincial intelligent manufacturing benchmark workshop in 2023.
"Now the central government is proposing new quality productivity, which will give us great confidence in the work we are doing in combination with our current reality, and we will continue to invest in research and development to improve our production equipment and improve our production process, so that our products are more competitive in this industry." Wang Congqiang, technical director of Jianghua Emerald New Energy Energy Storage Technology Co., Ltd., said.