Daikin home air conditioner, for many years has always put quality in the first place, in order to pursue the user's peace of mind, how does Daikin do it?
Today, I will go to the household machine production base - Daikin Suzhou Factory to find out.
The first stop is Takanai-
For air conditioning, the compressor, control motherboard, ODM motor *1, is undoubtedly a crucial component, in addition to these core components that can affect the performance of air conditioning, such as hot cross fins, external machine sheet metal, copper tubes in the machine, large size non-isometric misalignment throughflow fans, etc., Daikin machine up to 90% of the components of the self-production *2.
In order to control the quality at the source, all raw materials are evaluated through R&D, and the evaluation benchmark refers to the high standards of the Daikin Group.
*1.ODM-Outer rotation DC Motor。
*2. Daikin 1.5HP tertiary energy efficiency products are calculated based on cost composition, and the internal cropping rate can reach 90%.
The second station is the inspection process
Daikin's products are subject to rigorous testing from the purchase, processing, assembly and finished products of parts.
In addition to basic dimensional and cosmetic inspections, we also conduct more than 700 inspection processes such as operation inspection, air tightness inspection, and insulation withstand voltage inspection. Strive to ensure the safety performance and uniform quality of products.
We set up so many testing processes in Daikin, not only for quality, but also for consumers.
Air tightness detection: In order to prevent refrigerant leakage, ensure the cooling and heating effect of the air conditioner.
Operation detection: Testing of the sound, vibration and operation performance of air conditioners. Ensure that air conditioners are delivered into customers' homes for safe and stable use.
Insulation withstand voltage detection: insulation withstand voltage, leakage current, insulation resistance and other testing to ensure the electrical safety of equipment operation.
The third stop is ingenuity and intelligent manufacturing
Although intelligent robots have greatly improved productivity, but such fine processing as brazing, robots can only do part of it, in order to ensure quality to prevent refrigerant leakage, high-skilled brazing personnel are indispensable, so to achieve the combination of people and equipment, in order to play their greatest advantages.
Each of our professional technicians, before taking up their posts, will carry out various skills training, only in this way professional personnel plus our intelligence, can produce a qualified Daikin air conditioner.
The fourth station is mixed production and homogeneous sharing
Daikin is an enterprise with a history of nearly 100 years, and its product quality is constantly recognized by consumers. All of this comes from the innovation of Daikin technology, the inheritance of culture, the high proportion of in-house work, precision detection and the combination of artificial and intelligent, which promotes Daikin to implement the global production concept of homogeneity and sharing*.
At the same time, Daikin has also implemented its own unique production management mode, that is, PDS hybrid production management system, which includes a multi-variety, small-batch flexible production mode to quickly respond to market demand to ensure that customers get the products they need in the first time.
*Daikin's home air conditioner core components have been upgraded across the board, and household air conditioners using the same core components are sold in five regions around the world (China, Japan, Brazil, North America, and Europe).
Daikin Air Conditioning has been committed to meeting the different needs of different customers, and constantly develop and produce different machines to solve the user's air problems.