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RationalDMIS 2020测量斜孔

测点的矢量方向与测针方向不是同一个概念,在进行斜孔测量时,无论测杆的方向是在哪里,只要测点不打滑,测针与零件不干涉即可。选择适当的测针角度,不要求测针方向一定垂直于斜面手动测量生成程序后,最好再次执行程序,这时,测量的矢量方向都是法向方向。

使用Rational DMIS软件测量圆时,生成圆元素的测量点需要平行于“工作平面”或“投影平面进行计算”,同样的测点投影到不同的平面上,得到的特征也不一样,不正确的工作平面会影响测量结果的测针补偿半径,部分测量元素的矢量方向等。

RationalDMIS 2020测量斜孔

当需要测量的圆特征不在当前坐标系平面上时,需要指定正确的投影平面(工作平面)以保证测量的准确性。

RationalDMIS 2020测量斜孔

如上图所示:当前工作平面为工件顶部的XY平面(Z+),需要测量的圆测针却不在该工作平面上。

检测方法

1.工作平面法

方法:工作平面窗口接受从元素数据区拖放平面元素,当一个平面元素被用作工作平面后,平面方向就会被用作圆拟合方向。

(1)测量圆所在的平面(PLN1)

RationalDMIS 2020测量斜孔

(2)拖放平面(PLN1)至“工作平面”窗口和“投影面”那么,测量后就会产生两个圆,一个实测圆( CIR1 )和一个投影圆( CIR_PROJ1 )

RationalDMIS 2020测量斜孔
F(PLN1)=FEAT/PLANE,CART,75.0197,-1.0820,-15.0197,0.7071,0.0000,0.7071
$$ Measurement points are created through actual points
MEAS/PLANE, F(PLN1), 4
  PTMEAS/CART, 77.5198, -31.3062, -17.5198, 0.7071, 0.0000, 0.7071
  PTMEAS/CART, 71.8755, -31.9175, -11.8755, 0.7071, 0.0000, 0.7071
  PTMEAS/CART, 71.5898,  29.1828, -11.5898, 0.7071, 0.0000, 0.7071
  PTMEAS/CART, 79.0936,  29.7128, -19.0936, 0.7071, 0.0000, 0.7071
ENDMES
F(CIR1)=FEAT/CIRCLE,INNER,CART,72.8787,0.0000,-17.1213,0.7071,0.0000,0.7071, 10.0000
$$ Measurement points are created through nominal points
MEAS/CIRCLE, F(CIR1), 4
  GOTO/CART,   91.8215, 29.7128,  -6.3657
  GOTO/CART,   87.9984,  1.9631,  -2.5425
  PTMEAS/CART, 73.5548,  4.9077, -17.7975, -0.1352, -0.9815,  0.1352
  PTMEAS/CART, 69.4084,  0.9562, -13.6510,  0.6941, -0.1912, -0.6941
  PTMEAS/CART, 72.2025, -4.9077, -16.4452,  0.1352,  0.9815, -0.1352
  PTMEAS/CART, 76.3490, -0.9562, -20.5916, -0.6941,  0.1912,  0.6941
ENDMES
F(CIR_PROJ1)=FEAT/CIRCLE,INNER,CART,75.0000,0.0000,-15.0000,0.7071,0.0000,0.7071, 10.0000
CONST/CIRCLE,F(CIR_PROJ1),PROJCT,FA(CIR1),FA(PLN1)      

2.坐标系法

(1)如果斜孔与某一端面垂直, 即可测量圆所在的端面(PLN1)建立找正坐标系。

RationalDMIS 2020测量斜孔

(2)自动测量斜孔

工作平面默认选择“最靠近的CRD”平面,由软件自动判断工作平面(注:CRD为构建激活的坐标系)。

RationalDMIS 2020测量斜孔
F(PLN1)=FEAT/PLANE,CART,75.0197,-1.0820,-15.0197,0.7071,0.0000,0.7071
$$ Measurement points are created through actual points
MEAS/PLANE, F(PLN1), 4
  PTMEAS/CART, 77.5198, -31.3062, -17.5198, 0.7071, 0.0000, 0.7071
  PTMEAS/CART, 71.8755, -31.9175, -11.8755, 0.7071, 0.0000, 0.7071
  PTMEAS/CART, 71.5898,  29.1828, -11.5898, 0.7071, 0.0000, 0.7071
  PTMEAS/CART, 79.0936,  29.7128, -19.0936, 0.7071, 0.0000, 0.7071
ENDMES
D(CRD1) = DATSET/FA(PLN1), ZDIR
D(CRD1) = TRANS/ZORIG, FA(PLN1)
F(CIR1)=FEAT/CIRCLE,INNER,CART,63.6404,0.0000,-3.0000,0.0000,0.0000,1.0000, 10.0160
$$ Measurement points are created through nominal points
MEAS/CIRCLE, F(CIR1), 4
  GOTO/CART,   65.6027, -0.3826, 18.0000
  GOTO/CART,   65.6112, -0.3843, 18.0000
  PTMEAS/CART, 68.5558, -0.9585, -3.0000, -0.9815,  0.1914,  0.0000
  GOTO/CART,   65.6083,  0.3992, -3.0000
  GOTO/CART,   65.3057,  1.1219, -3.0000
  GOTO/CART,   64.7497,  1.6738, -3.0000
  PTMEAS/CART, 64.5989,  4.9154, -3.0000, -0.1914, -0.9815,  0.0000
  GOTO/CART,   63.2412,  1.9679, -3.0000
  GOTO/CART,   62.5185,  1.6654, -3.0000
  GOTO/CART,   61.9666,  1.1093, -3.0000
  PTMEAS/CART, 58.7250,  0.9585, -3.0000,  0.9815, -0.1914, -0.0000
  GOTO/CART,   61.6725, -0.3991, -3.0000
  GOTO/CART,   61.9750, -1.1219, -3.0000
  GOTO/CART,   62.5311, -1.6738, -3.0000
  PTMEAS/CART, 62.6819, -4.9154, -3.0000,  0.1914,  0.9815,  0.0000
ENDMES      

3.向量创建

方法:向量创建测量时(采样例点),不需要提前选取工作平面,它是直接测量一个“临时平面”,用这个平面作为工作平面。

(1)点击工作平面按钮切换至向量创建,(自动测量时,需要设置采样距离)

RationalDMIS 2020测量斜孔

按照提示,在圆所在的端面上采点,每采一个点,点的颜色由红变绿,未测量的点的颜色是蓝色。

F(CIR1)=FEAT/CIRCLE,INNER,CART,75.0000,0.0000,-15.0000,0.7071,-0.0000,0.7071, 10.0000
$$ Measurement points are created through actual points
RMEAS/CIRCLE, F(CIR1), 4, VECBLD, 3.0000, 3
  RPTMEAS/CART, 74.4490, 10.4437, -14.4490, 0.7071, -0.0000, 0.7071
  RPTMEAS/CART, 77.1933, -7.2130, -17.1933, 0.7071, -0.0000, 0.7071
  RPTMEAS/CART, 71.9200, -6.8751, -11.9200, 0.7071, -0.0000, 0.7071
  GOTO/CART,   75.0000,  0.0037, -12.1716
  PTMEAS/CART, 71.4645,  0.0094, -11.4645,  0.7071, -0.0019, -0.7071
  PTMEAS/CART, 73.7117,  4.6562, -13.7117,  0.2577, -0.9312, -0.2577
  PTMEAS/CART, 78.4837,  0.8528, -18.4837, -0.6967, -0.1706,  0.6967
  PTMEAS/CART, 75.2139, -4.9908, -15.2139, -0.0428,  0.9982,  0.0428
ENDMES      

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