"Now what you see is the real-time monitoring screen of the CC300 cone crusher thousands of miles away, and the data of the equipment operation is being transported from Nanchang, Jiangxi to the platform of our Tianjin site in real time." At the 2021 (23rd) China International Mining Conference, the booth of Nankuang Group was crowded, and the product manager of the R&D center of Nankuang Group and the project manager of the intelligent operation and maintenance platform were showing the latest intelligent operation and maintenance platform of the group to the guests.
It is understood that this is the debut of the intelligent operation and maintenance platform of Nankuang Group, which is based on Rockwell Industrial Internet of Things IIOT technology, which can provide real-time equipment data collection, equipment operation status monitoring, remote maintenance guidance, full life cycle management, intelligent analysis of operating data and predictive analysis and other service support, to provide customers with digital delivery and integrated operation and maintenance services, to help customers reduce costs and increase efficiency.
Through the monitoring of equipment on the platform, it can predict the equipment failure and the remaining service life of spare parts, reduce abnormal downtime, allow users to achieve active maintenance, improve equipment OEE, and reduce the situation of early purchase and purchase of spare parts, improve spare parts inventory turnover, reduce capital occupation, reduce costs and increase efficiency for customers; monitor the health status of equipment, automatically warn of potential failures, make equipment fault management from post-processing to pre-prevention management, improve service planning, improve service efficiency and service experience Combined with AR technology, remote O&M training or installation and maintenance guidance of equipment is realized, and service problems under special circumstances such as customer waiting time and epidemic situation are reduced. At the same time, through the analysis of product failures on the intelligent operation and maintenance platform, combined with the internal information system of the South Mine Collective, it can help the South Mine Group to achieve quality traceability, optimize product design, processing technology, manufacturing and other aspects, continuously improve product performance, and provide customers with more high-quality products and solutions.
Display screen of the intelligent operation and maintenance platform of Nankuang Group
According to the product manager of the R&D center, the intelligent operation and maintenance platform is mainly composed of 4 sections, one is the visualization section, which contains the equipment map, trend center, equipment screen, equipment monitoring, can query the distribution of the equipment, real-time running screen and operation data, etc., to monitor the health status of the equipment; the second is the equipment plate, which can view the equipment ledger, common problem solutions and digital files delivered by the equipment; the third is the repair plate, which can view the equipment historical maintenance history, and at the same time can quickly repair through the APP, APP The after-sales service personnel will be automatically notified; the fourth is the operation and maintenance section, which can formulate equipment repair, maintenance, and spot inspection plans.
Gong Youliang, President of Nankuang Group (left), and Dai Pengfei, Vice President of Rockwell Automation Greater China (right)
On the same day, Gong Youliang, President of Nankuang Group, and Dai Pengfei, Vice President of Rockwell Automation Greater China, attended the intelligent operation and maintenance platform display activity and delivered speeches. Gong Youliang, president of Nankuang Group, introduced in his speech that in recent years, Nankuang Group has closely focused on the goal of building an "intelligent manufacturing + intelligent service-oriented" enterprise, and has made every effort to build an informatized, digital and intelligent Nankuang, and accelerated the promotion of intelligent transformation and digital transformation. The intelligent operation and maintenance platform is a phased result of the intelligent transformation of Nankuang Group, and also an important step towards the digital transformation of the Group, the implementation of which will help the Group transform from a manufacturing enterprise to a manufacturing service enterprise.
He said that intelligent transformation and digital transformation is the entry point for the transformation and upgrading of The South Mine and the realization of high-quality development, and the South Mine Group will continue to optimize the service, strengthen the guarantee, improve product performance, and let the customers of the South Mine feel the convenience brought by intelligence; we will continue to work hard to accelerate the pace of digital and intelligent transformation, and empower the high-quality development of the mining industry.
Units and guests from 30 countries and regions attended the 2021 (23rd) China International Mining Conference, which will last from October 21 to 23. The large-scale equipment CC800 single cylinder hydraulic cone crusher and 3BS3282C banana sieve exhibited by Nankuang Group at this conference were welcomed by the exhibitors, and the people who came to the scene for consultation were endless, and the interactive activities such as prize Q&A and lucky draw held during the exhibition gathered a lot of popularity for the exhibition.
Product features
◆ CC800 single cylinder cone crusher
1. The curved crushing chamber designed according to the material laminate crushing principle and the wear characteristics of the cavity wall, that is, the surface of the moving cone liner and the fixed cone liner are designed with a curved surface, which can make the crushing chamber not change due to wear, ensure that the crusher output is large, the product particle shape is good, and the cost of use is low.
2, the use of electronic control relief valve instead of the traditional accumulator as an overload protection device, and through the pressure sensor to detect the crushing pressure, by the PLC to determine whether overload, the electrical signal is faster than the mechanical reaction, the host protection is more effective.
3. The pinion assembly adopts an independent lean oil circulation system to keep the lubricating oil of the bearing highly clean for a long time and ensure long-term stable operation.
4. AutoRun automatic control system monitors the running status of the crusher in real time, and can realize operations such as start-up and shutdown on the touch screen.
5. The main machine is equipped with a hydraulic disassembly device, which can simply and quickly disassemble and install the upper and lower racks, which greatly saves the maintenance time and maintenance difficulty of the later equipment.
◆ 3BS3282C banana sieve
1. Circular trajectory banana sieve has the advantages of both ordinary round sieve and ordinary linear trajectory banana sieve, and is the best product that combines the two;
2. The equipment has a large amplitude and a large processing capacity, and the processing capacity is 20% larger than that of ordinary circular sieve;
3. The combination of round sieve and banana sieve surface, the material passes quickly at the feeding end, and the screening efficiency is improved at the discharge end;
4. It has the effect of equal thickness screening, which improves the processing capacity and improves the screening efficiency;
5. The vibration source is arranged above the screen surface, and the spacing between the two layers of the screen surface is large, and the equipment maintenance is safe and convenient.
Wonderful review
Gong Youliang, president of Nankuang Group, was interviewed by the media