Since the beginning of this year, Nanzhang Long Python Phosphorus Products Co., Ltd. has actively responded to challenges and achieved cost reduction and efficiency increase through a series of innovative measures. In the first half of the year, the goal of "double more than half" was successfully achieved, and it is currently striving to sprint to "annual red".
Walking into the production workshop of Nanzhang Long Python Phosphorus Products Co., Ltd., the workers drove forklifts back and forth, leaving bags of calcium hydrogen phosphate out of the warehouse and loading them, and a number of large transport vehicles were neatly parked waiting to be loaded.
Duan Xing, full-time squad leader of the drying and packaging section of the second workshop of the production equipment department of Nanzhang Longpython Phosphorus Products Co., Ltd
In the past, it was all manual packaging, but now it is all changed to semi-automatic packaging, so that the products can be put into storage faster in the effective time, greatly improving efficiency, and the quality of the finished product has also reached our expected goals.
At present, the company can produce about 1,000 tons of finished products per day, mainly for large feed production enterprises such as Muyuan and Zhengda, accounting for about 16% of the national market share. In the face of the complex market environment at home and abroad this year, the company has promoted the steady improvement of overall efficiency through active innovation and cost reduction and efficiency increase.
Lv Zhonghua, assistant general manager of Nanzhang Long Python Phosphorus Products Co., Ltd
First, with the use of low-grade phosphate rock with more cost advantages, through equipment upgrading, process optimization and management refinement, it has successfully broken through the production bottleneck of turntable filtration and neutralization slurry clarification, reducing the cost of phosphate rock by about 200 yuan per ton and generating benefits of more than 30 million yuan per year; The second is to innovatively increase the recovery rate of effective calcium oxide in lime from 80% to 88% through the "grinding and washing" process, generating benefits of more than 10 million yuan per year; Third, through off-peak electricity consumption and the elimination of high-energy-consuming equipment, the power consumption per ton of product has been reduced by about 13 degrees, and the annual benefit is more than 4 million yuan.
In addition, the company also invested 1.7 million yuan to upgrade some equipment, added a rubber vacuum belt filter, and equipped with vacuum pumps, operating platforms, pipelines and high-efficiency control systems, effectively replacing the original 15 centrifuges, greatly reducing the frequency of maintenance, achieving annual power savings of 1.86 million kWh, directly saving more than 1.25 million yuan in electricity costs, and saving nearly 80,000 yuan in maintenance costs. At the same time, it also greatly reduces the labor intensity of the staff.
Lv Zhonghua, assistant general manager of Nanzhang Long Python Phosphorus Products Co., Ltd
In the next step, the company will continue to increase equipment renewal and technological innovation, while reducing costs and increasing efficiency, further enhance product competitiveness, seize market share, and lay a solid foundation for the sprint "annual red".
Source: Hubei Daily client correspondent Nanrong Media Huang Jun Huang Yueqing