Editor's note
Automatic packaging of yarn is an important part of the intelligent spinning system. Qingdao Shuangqing Intelligent Technology Co., Ltd. independently developed the intelligent yarn conveying and packaging system with simple structure and convenient operation, which realizes the automatic packaging of unattended roll woven bag yarn, and the overall technology has reached the international advanced level. After Shuangqing Intelligent Qingyun series of intelligent yarn conveying and packaging systems were introduced to the market, it has maintained a good growth momentum and has also won a good reputation from users.
What is the uniqueness of Shuangqing intelligent yarn conveying and packaging system? What advantages can it bring to cotton spinning enterprises? This newspaper has launched a series of reports to answer these questions one by one through interviews with industry experts and user companies.
"We are the first batch of users of Shuangqing Intelligence, and we are currently using the fourth set of fully intelligent yarn conveying and packaging production lines in China produced by Shuangqing Intelligence. Good use effect, so that we did not hesitate to order 2 more sets when building a new workshop. Talking about the cooperation with Qingdao Shuangqing Intelligent Technology Co., Ltd. (hereinafter referred to as "Shuangqing Intelligence"), Geng Jianbo, deputy general manager of Jiangsu Wuyu Xinghua Zhiyu New Material Technology Co., Ltd. (hereinafter referred to as "Wuyu Xinghua Zhiyu"), said.
High-end equipment produces high-quality yarns
Since the beginning of this year, the spinning market has been light, and many companies have called "business difficult to do". However, it seems that the Five Reputations Xinghua Zhiyu has not been greatly affected. When the reporter of "China Textile News" walked into its intelligent spinning workshop, he saw that the equipment at full capacity was running efficiently and orderly, like a well-trained guard.
"Our orders can be said to be in short supply. Although the competition in the textile market is very fierce, it does not have much impact on companies like us that make high-quality and high-end yarn products. Even in a light market like last year, we don't have a backlog of inventory. Geng Jianbo said that since the intelligent workshop was put into operation, the production efficiency of the enterprise has been significantly improved, and the benefits have been better.
It is reported that Wuyu Xinghua Zhiyu mainly produces 21-60 high-grade compact siro spinning cellulose series yarns, with a daily output of about 45 tons, and its intelligent spinning workshop put into operation in May 2022 has a production scale of 120,000 spindles, and 10,000 spindles employ about 18 people.
"The production of good yarn is inseparable from good equipment, our intelligent workshop has a total investment of about 280 million yuan, positioning is intelligent, high-end, in terms of equipment selection of package yarn packaging, we through field investigations, comparison, that Shuangqing intelligent equipment in stability performance, so began to cooperate, when the purchase of the full intelligent package yarn conveying and packaging production line is the fourth set of Shuangqing intelligent production." Geng Jianbo said that the company has purchased a total of 2 yarn packaging production lines, and the equipment has been used for 2 years, and the good use effect proves that the original choice is very correct.
Intelligent packaging allows users to save labor and increase efficiency
What convenience does Shuangqing's intelligent fully intelligent package yarn conveying and packaging production line bring to spinning enterprises?
"As a user company, we feel that the biggest advantage is to reduce the number of workers. Our old factory is using manual packaging, according to the same output to calculate, Shuangqing intelligent intelligent package yarn packaging line allows us to reduce about 75%-80% of the labor, now we only need one person per package yarn packaging line, daily inspection, system setting, material replacement and other work. Geng Jianbo said that in the case of difficulty in recruitment, the use of intelligent equipment is also the general trend.
In addition to labor saving, Shuangqing Intelligent's fully intelligent yarn conveying and packaging system also effectively improves the yarn packaging quality of user enterprises. "Customers' requirements for quality are getting higher and higher, and in the past, in the process of manual packaging and transportation of spinning enterprises, many links will inevitably have collisions, friction and other problems, but the fully intelligent package yarn conveying and packaging system eliminates the quality problems caused by collisions." Geng Jianbo said that Shuangqing intelligent equipment helps enterprises save labor, improve quality and increase efficiency.
If excellent equipment is the basis of cooperation, then after-sales service is the key to determine whether long-term cooperation can be achieved, and the reputation of equipment companies often comes from the relevant services after the delivery of their equipment.
"Our yarn production is 45 tons per day, and each package packaging line has to bear an output of about 23 tons, and in the event of a failure, the winder and spinning frame will be affected and shut down, so the stability of the baler is very important. The Shuangqing intelligent package packaging system has good stability in use, and there has been no failure affecting production so far. Geng Jianbo said that due to the unskilled operators and other reasons, the baler has also encountered some small problems in use, but Shuangqing intelligent service is considerate and in place, providing 24-hour online guidance, and so far, the company has not encountered major troubles and troubles.
Regarding after-sales, Geng Jianbo introduced that the company and Shuangqing Intelligence have built a WeChat group, and if you encounter any problems in daily production, as long as you take a photo and send it to the group to explain, it will be solved in time, even in the middle of the night, you can receive an effective reply. Through the program system, Shuangqing Intelligent can also realize remote control, which is more timely and convenient to solve problems.
The fool-proof mode of operation is worthy of recognition
"Shuangqing Intelligent's fully intelligent package yarn conveying and packaging system is stable and worry-free to use, so we decisively repurchased 2 sets of packaging lines when building the second workshop." Geng Jianbo said that in order to further enhance market competitiveness and meet customer needs, the company invested 100 million yuan to build a 70,000-spindle intelligent spinning workshop, which has 12 vortex spinning and 25,000 spindles of compact siro spinning, which has entered the equipment installation stage and will be put into production at the end of May, with a daily output of up to 30 tons of yarn.
"Vortex spinning itself has obvious advantages due to its short process, high efficiency and low labor, and we hope to transform to vortex spinning and increase product varieties to enhance our competitiveness." Geng Jianbo introduced that the second workshop is mainly for the production of blended yarn, and in the future, the company will be guided by green development and increase the proportion of environmentally friendly viscose to meet the needs of downstream customers.
When talking about the future development direction of Shuangqing intelligent intelligent package yarn conveying and packaging system, Geng Jianbo said: "The times are developing, science and technology are also advancing, as far as textile machinery equipment is concerned, I think it is necessary to further 'fool'." Shuangqing smart device aims for a 'fool-like' operation mode, which is very positive, because it allows users to get started faster. As a user enterprise, we hope that Shuangqing Intelligence will do more extreme in this regard, so that we can use it more conveniently. Geng Jianbo said.
Making existing products "foolish" is indeed the goal pursued by Shuangqing Intelligence in product research and development. In this regard, Yi Zhen, chairman of Shuangqing Intelligence, said: "This requires great efforts in product quality stability and operation convenience, and also requires relevant R&D personnel to go out of the office and into the workshop to gain an in-depth understanding of customers and the application of products." ”
"In addition, I think that the unmanned operation of the intelligent workshop is also the goal of Shuangqing Intelligent in the future in terms of yarn packaging, and I believe that they are fully capable of doing it. We recently discovered that there is still room for intelligent optimization of the equipment in terms of packing bags, and after this upgrade, our female workers can only ride a small car to patrol back and forth in their daily production, and they can know the production situation well. Geng Jianbo said.
It is reported that Shuangqing Intelligent has also launched related equipment in the manual pushing and stacking process, such as AGV trolley transportation of finished product stacking yarn warehousing, etc., and more intelligent products are being developed. In the future, Shuangqing Intelligent will make every effort to realize the unmanned operation of package packaging.
Written and photographed by reporter Wei Shiwen
Editor / Marry