Based on the new CMM function, the overall blisk and blade measurement speed is increased by 70%
In the aerospace sector, the quality inspection of engine components such as blades and blisks has always been a critical and challenging task. The accuracy and performance of these components are directly related to the overall performance and safety of the aircraft. However, traditional measurement methods are often time-consuming and expensive, taking up a lot of production resources and time.
ZEISS, a leader in precision measurement technology, has launched a new high-end metrology solution that has brought a leap forward in productivity to the aerospace sector. Based on the new CMM function, this technology from ZEISS can increase the measurement speed of the entire blisk and blade by up to 70 percent without sacrificing accuracy.
At the heart of this technology is the extended range of ZEISS PRISMO fortis 7/12/7, which includes the ZEISS VAST rotary table spindle (ZVRA) and the ZEISS VAST rotary table (ZVR) as well as a dedicated application support package. The ZVRA improves accuracy by quickly determining the axis of the turntable, while the ZVR speeds up measurements by facilitating faster movement of the turntable. Combined, the two bring unprecedented measurement speed and accuracy to the aerospace industry.
The integrated measurement software ZEISS CALYPSO maximizes hardware performance, making it a powerful all-in-one solution for aerospace applications.
In addition to the hardware upgrades, ZEISS also offers the integrated measurement software ZEISS CALYPSO, which maximizes the performance of the hardware and is a powerful all-in-one solution for aerospace applications. In addition to supporting high-speed measurements, the software provides rich data analysis and processing capabilities to help users gain a deeper understanding of product performance.
To ensure the smooth implementation of this technology, ZEISS also offers a range of operational requirements, including the active scanning probe ZEISS VAST gold, the new controller C99m, the safety laser scanner and much more. Together, these components form a complete measurement system that provides users with an efficient and accurate measurement solution.
Components of the ZEISS CMM Acceleration Package
ZEISS FIXED转台轴
Frequent definition of rotary axes is the key to accurate measurement results. The ZEISS VAST Rotary Table Axis (ZVRA) offers a new technology that defines the axis by using continuous motion. In this way, it is possible to ensure that the rotary table axes are defined frequently and quickly.
ZEISS VAST turntable
The ZEISS VAST Rotary Table (ZVR) enables high-speed tactile scanning modes for rotary table measurements, speeding up the measurement process by up to 70%. Since the workpiece is measured at different levels, the higher scanning speeds supported by the ZVR can significantly improve the efficiency of the four-axis scanning operation.
Application support
The ZEISS 3-CMM Aviation Application Acceleration Model includes a dedicated application support package that allows users to make more customized deployments when needed. Services include adjustments (e.g. for individual X, Y, Z, and RT axis acceleration ramps) detection parameters and machine parameters.
It is worth mentioning that the ZEISS CMM acceleration mode not only increases the measurement speed, but also ensures the quality of the data. Even at maximum acceleration and speed, as well as within tight tolerances, this technology ensures repeatability and reproducibility of typical blade and blisk characteristics. This results in higher production efficiency and more reliable product quality in the aerospace sector.
As a partner of this technology, Malu Technology is committed to bringing the ZEISS CMM acceleration model to more companies in the aviation field. We understand the importance of this technology to improve productivity and reduce costs, so we are fully committed to providing the highest quality service and support to our customers. We believe that with the joint efforts of ZEISS and Malu Technology, the aviation sector will usher in a better future.