Move towards the "new", seek change with "quality", and develop new quality productive forces according to local conditions. Now, from scientific research units to industrial parks, from various sectors to enterprises, they are all striving to explore and practice their own "new" methods to solve problems on the development path of new quality productivity. Golden Monkey Group, a 73-year-old enterprise with a history of 73 years, took the initiative to embrace digitalization in this year's pilot work of "Gongfu Baijing" unveiling the leader, and unveiled the list for equipment and technological transformation.
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Reporter Qi Sai: Crowded workshop, noisy environment, do you still have such an impression of the garment factory, today we see the garment factory is definitely beyond your imagination, go!
Reporter Qi Sai: This is the Golden Monkey Group has just put into use the garment intelligent manufacturing factory, what we see now is the hanging sewing workshop, all kinds of clothing accessories are flying along the track, full of science and technology, we also learned that this workshop will have more than 1,200 T-shirts off the line every hour, is it not very shocking.
This is equivalent to equipping the traditional manufacturing plant with an "industrial brain" with a super chip, from the moment the customer places an order, product design and development, manufacturing, and market tracking are all closed-loop management of the whole process. Behind all this, there is an invisible "data stream".
Reporter Qi Sai: We have now come to the cutting workshop of the smart factory, in this workshop, we will see a lot of intelligent large-scale equipment, such as cloth inspection machine, cloth machine and cloth cutting machine, each equipment has a computer port, it is because of these ports, each of their actions, every step on a needle, every stitch will form data, these data will form big data, for the future smart factory to improve efficiency and production capacity to provide a basis.
With the help of digital coding, each piece of clothing has its own "ID card", how it needs to be cut, spliced, sewn, and the background program will be arranged according to the production plan, and all this without human intervention.
Xue Shili, general manager of Weihai Garment Co., Ltd. of Golden Monkey Group, said that for example, the efficiency of this process is not high, and the repair rate is large, so the system will automatically reassign it to the process that is suitable for higher efficiency and better work according to the results of this number.
Reporter Qi Sai: There is another little guy who must be introduced to you, that is, AVG intelligent handling robot, the handling of various clothing accessories in these two workshops depends on it, it can realize autonomous handling, autonomous navigation, and independent avoidance, isn't it very smart.
What's more, smart factories can also greatly reduce labor intensity and technical thresholds, and alleviate the long-term labor shortage faced by labor-intensive enterprises.
Xue Shili said that the production efficiency is now about 30% higher. The more traditional the industry, the more it needs new productivity, and it needs intelligence and digitalization to help empower us to develop better and faster in the future.
In the near future, the Golden Monkey Shoe Smart Factory and the Luggage Smart Factory will be launched, and a "smart manufacturing era" belonging to the Golden Monkey Group is opening.
Xue Shili said that from head to toe from the inside to the outside to achieve the whole chain, to achieve personalized customization. Including an enterprise, it is necessary to make a tooling, shoes, clothes, and belts, because there may be thousands of products in a clothing chain of the Golden Monkey Group, which can be completed in a product chain in this group.
Producer丨Xia Ting
Reporter丨Qi Dongwei and Lu Liming
Editor-in-Charge | Zeng Kun