In the past year, Xinxing Town has taken the cultivation of new quality productivity and the development of new industrialization as the key variable to improve the quality and efficiency of industry and seize the commanding heights of development. Walking into the workshop, the sound of the machine is rumbling, and the new force of economic development is constantly stimulated; walking into the field, the pace of agricultural modernization is becoming more and more steady......
Today, let's approach the front-line scene of the town's new quality productivity and explore the "new quality" code of tire steel cord production.
Machine substitution promotes the "quality improvement" of traditional industries
It is understood that a tire steel cord production enterprise in the town has been intelligently transformed since 2019, and the steel cord intelligent transformation project with an investment of 1.09 billion yuan was completed and put into operation in December 2021, and after the production was effective, the production efficiency was increased by 10%, the labor was reduced by 20%, and the product qualification rate was increased to more than 99.8%, which can produce 150,000 tons of high-performance tire steel cord annually, achieve sales revenue of 1.2 billion yuan, and profits and taxes of 120 million yuan.
In the steel cord intelligent inspection center, through the intelligent testing equipment, the original manual detection is fully upgraded to the system automatic detection, and the torsion and bow height values are automatically read through visual technology and automatically transmitted to the system, which eliminates the errors and errors caused by manual detection, realizes the full inspection of product performance, improves the reliability and stability of quality inspection, and is a major breakthrough in the improvement of product quality.
Equipment upgrading, industrial science and technology promote each other's "double strength"
Higher-skilled labor is the source of power for new productivity. The company uses the existing workshop to eliminate manual monofilament transport vehicles, manual balers, manual sealing machines, manual testing tooling and other equipment, and newly purchases 135 sets of intelligent equipment such as AGV transport vehicles, dual-machine software, intelligent logistics systems, testing equipment and scheduling systems.
All the finished products produced by the company are distributed to the intelligent inspection and matching center through the conveyor line and hoist, and through the intelligent AGV trolley, according to the order of receiving orders, intelligent path planning, intelligent obstacle avoidance, and intelligent charging are realized, and multi-point to multi-point flexible production is completed, becoming the first full-process intelligent manufacturing demonstration and benchmarking enterprise in the same industry in the world to realize intelligent logistics, intelligent inspection and intelligent packaging.
Pointing to the high-end, green innovation continues to "bless"
The new quality productivity advocates a green, low-carbon, and circular economy, and promotes sustainable development through energy conservation, emission reduction, resource recycling, and other means. As an industry leader in tire frame materials, the company supplies 60% recycled iron to the world's top 10 tire customers The bead wire has exceeded 300,000 tons, reducing carbon dioxide emissions by 150,000 tons, and the company has been building photovoltaic power generation projects since 2015, and the company has built 72MW of photovoltaic power generation on the roof of 650,000 square meters of buildings, which can reduce carbon dioxide emissions by 69,000 tons per year; 23 new biomass boilers of 15 steam tons; in order to continue to promote green and low-carbon development, the company's wind power generation projects are actively declaring.
The town's industrial enterprises will take this as a benchmark, take the industry as the most important incubator, accelerator and amplifier for scientific and technological innovation, use scientific and technological innovation to transform the existing productive forces, give birth to new quality productivity, and promote the mutual promotion of industry and science and technology.