It is said that the realization of smart factories needs to cover CRM, PLM, ERP, MES, WMS, SRM, HRM and other systems, if these systems are completed by many people, the probability of events will die on the integration. Is there a simple solution? That's what I developed in the first place.
Introduction to the system
Niuniu Intelligent Manufacturing is a production and manufacturing collaboration system, integrating 6 sigma, big data, AI, edge computing and other technologies and management concepts, and is committed to developing a system that is easy to use, easy to manage and agile management.
The system architecture of Niu Niu Intelligent Manufacturing
- Six-layer architecture: basic support layer, acquisition layer, model information layer, data interaction layer, business layer, and display layer;
- The audience target is small and medium-sized enterprises, matching the existing business processes of the enterprises to achieve incremental optimization, rather than completely denying them;
- Through less or no transformation of equipment and machines, the rapid collection, cleaning and storage of data can be realized;
- Combined with barcode, RFID, camera counting, equipment self-pickup, etc., the information flow is realized in the simplest way;
- Integrate 6 sigma to control and trace the whole process of production process;
- Integrate data mining and visualization technologies to display data in real time on large screens;
- Standardized device management, real-time understanding of equipment operation status and OEE;
- Automatic accounting of production costs and product gross margins;
- Perfect early warning mechanism, timely detection and timely treatment;
- Support docking with external ERP and other systems to reduce the difficulty of enterprise digitalization.
The original intention of the design
Design reason
How to promote sales growth, welcome to review: "Why can Niu Niu Intelligent Manufacturing increase sales for enterprises"
How to reduce costs and increase efficiency, welcome to review: "How Niu Niu Intelligent Manufacturing saves money for enterprises", "How Niu Niu Intelligent Manufacturing assists enterprises to reduce staff and increase efficiency", "How Niu Niu Intelligent Manufacturing improves enterprise management capabilities"
Data flow and functional division
Schematic diagram of business data flow
Starting from the source of customer orders to the delivery of finished products to customers, the whole process of business is seamlessly connected, and the whole service data is displayed on the large screen in real time.
Core functional modules are divided from external boundaries
Six business modules
Six modules, 24 key functions, and 128 underlying data relationship tables realize the business integration involved in CRM, ERP, MES, WMS, SRM and other systems.
Smart factory application panorama
Smart factory application panorama
Based on the overall informatization of "China Intelligent Manufacturing 2025", Niuniu Intelligent Manufacturing takes MES as the core, seamless business flow as the cornerstone, and sufficient as the criterion to integrate the most streamlined business processes involving many systems in enterprise operation, while supporting docking with external systems to ensure scalability.
Networking diagram
Networking diagram
Multi-edge access points support concurrent access to multiple data sources, master and slave service databases to ensure data loss, public and private cloud deployments, and multiple client form access. Some of the technical parameters are as follows:
- The front end uses Vue, Element UI, UniApp, App, Qt.
- The backend uses Spring Boot, Spring Security, Redis, MyBatis, Shiro & Jwt.
Transparent management of production sites
Real-time monitoring of production
Real-time collaboration on mobile terminals, better and faster decision-making
Mobile collaboration
Boss perspective, information at a glance
Boss perspective
Data collection method
Data acquisition is realized through barcode, RFID, sensor, PLC and other ways.
Data collection method
Data mining and Kanban display
Multi-source access, ETL data cleaning, data analysis and mining, and real-time display of production, equipment, warehousing, quality, finance, warehousing and other information in the form of Kanban through a large screen.
Production of large screens
Production Kanban
Material Kanban
Quality inspection kanban
Equipment Kanban
Production management
Production management
The route is customizable
Customizable process routes to adapt to complex processing processes;
MRP calculation, automatic matching of materials, automatic flow with procurement;
Intelligent capacity analysis, one-click analysis to give reasonable suggestions;
Visualize automatic production scheduling to adapt to diversified production needs;
Support lightweight data collection and avoid asset-heavy equipment modification.
Device management
Device management
Electronic ledger, equipment inspection, spot inspection and maintenance, equipment failure and repair.
quality control
quality control
Quality traceability
Support mobile terminal inspection and reporting, and support the quality backtracking of the whole process.
Material management
Material management
Scan code shipper
Global unique material code, bar code, global anti-counterfeiting;
Scan the code to check the status of the material and eliminate misoperation;
Mobile phones or code scanning guns can realize the operation of scanning codes in and out of the warehouse;
Large-screen display
Generate a large-screen physical image
The assembly line information display is a physical drawing
Large-screen display tasks, mobile scan code inspection or job report
Electronic work instruction ESOP
sop
SOP supports tablet display and PC display.
Barcodes and mobile applications
Barcode application
Scan code counting of assembly lines;
Scan code counting pieces produced by the equipment;
Scan code of materials in and out of the warehouse;
Scan code delivery and associate with customers;
Scan the code to automatically obtain the production task;
Interfacing with other ERP systems
Interfacing with external systems
Enterprise training import
Training checklist
Online help manual
No matter how much you say, it is better to experience it yourself, and those who are interested are welcome to communicate and experience.